M7120平面磨的PLC改造.docVIP

目 录 目 录 3 摘 要 2 前 言 4 第一章M7120平面磨床简介 7 1.1M7120平面磨床控制原理图 6 1.2 M7120平面磨床的结构及功能 7 1.3 M7120平面磨床的电气控制系统分析 9 1.4 M7120平面磨床电气控制特点与故障分析 11 第二章 PLC介绍 11 2.1 PLC的发展 12 2.2德国西门子（SIEMENS）PLC介绍 14 第三章 硬件设计 14 3.1 PLC的物理结构 14 3.2 PLC型号的选择 16 3.3 PLC电气控制系统I/O设备的选择 17 3.4 PLC的外部接线图 19 第四章 软件设计 20 4.1功能介绍 20 4.2 PLC控制程序分析 23 4.3 程序梯形图 25 4.4 程序语句表 错误！未定义书签。 4.5程序调试及遇到的问题分析 错误！未定义书签。 致 谢 39 参考文献 27 摘 要 本次设计的内容主要是利用PLC（Programmable Logic Controller）对M7120平面磨床的控制部分进行改造。我先对本次的设计进行了总体的思考和分析，使自己对M7120平面磨床的基本结构、运动情况、加工工艺要求等有一定的了解。M7120平面磨床主要有车身、主轴变速箱、尾座进给箱、丝杠、光杠、刀架和溜板箱等组成。对M7120平面磨床电气控制部分进行分析得出它需要完成开门断电功能、主轴电动机的正反转控制功能、刀架的快速移动功能、冷却泵电动机的控制。然后根据电气控制电路的线路图，编译PLC的梯形图，编译通过后，利用PLC实验台进行实验仿真。由于PLC极高的可靠性极丰富的指令集易于掌握 便捷的操作丰富的内置集成功能 实时特性Abstract This designs content is mainly Programmable Logic Controller makes the transformation using PLC to the M7120 surface grinding machines control section. I have carried on the overall ponder and the analysis first to this time design, enables itself to the M7120 surface grinding machines basic structure, the movement situation, the processing technological requirement and so on to have certain understanding. The M7120 surface grinding machine mainly has compositions and so on automobile body, main axle gear box, tailstock gear box, guide screw, feed rod, tool rest and apron. Carries on the analysis to the M7120 surface grinding machine electric control part to obtain it to need to complete opens the door the power failure function, the main axle electric motor to reverse the control function, tool rests rapid traverse function, the cooling pump electric motors control. Then according to the electric control electric circuits circuit diagram, translates PLC the trapezoidal chart, translates, carries on the experiment simulation using the PLC laboratory bench. As a result of the PLC extremely high reliability, the extremely rich set of instructions, easy to grasp, convenient operation, rich built-in integrated function, real-time characteristic. The