研磨分散纳米材料关键设备的研发与产业化实施论文.docVIP

研磨分散纳米材料关键设备的研发与产业化实施 作者：雷立猛 1、广州派勒机械设备有限公司Pühler GmbH. 22393 Hamburg德国；2、广州中国科学院工业技术研究院 3、长沙矿冶研究所，长沙 410012；4、中金岭南丹霞冶炼厂，韶关 512 322 摘要：纳米科技是本世纪科技发展的重要技术领域，纳米科技将创造另一波技术创新及产业革命。?。不论其应用领域为何，所需要用的材料均为次微米或纳米级尺度之材料。如何得到纳米级粉体及如何将纳米级材料分散到其最终产品已成为目前产﹑经及学术界共同之研究课题。本文将针对如何得到纳米粉体研磨及如何将纳米材料分散到其最终产品技术加以详加探讨。 Puhler wet grinding Nano Powder of Puhler Nano grdingin Tech Communion Penster: Dennis Lei (Pühler Group GmbH. 22393 Hamburg德国, - Pühler (Guangzhou) Machinery Equipment Co., Ltd.- Sales Director of Asia) Abstract: Fine grinding mills have improved in design and efficiency in recent years, allowing major opportunities for treatment of materials where liberation to grind sizes below fifteen microns are required. The successful development of the Puhler PHE SuperMaxFlow Mill, a horizontal stirred mill, has produced equipment capable of grinding the larger tonnages which exist in mineral processing operations, to product sizes below ten microns. Initially developed for use with base metal flotation circuits, significant test work conducted in 1998 shows that major economic gains can be achieved by producing finely ground material for leaching. Puhler PHE SuperMaxFlow Mill development and operation is reviewed. Results from test work to produce a feed stock for both straight cyanidation and sulphide leaching are discussed, with emphasis on energy consumption, product size and leachability. A number of options for ultrafine grinding and leaching are also discussed. 关键词：研磨(grinding)、分散(dispersing)、Metal mine）、比能量(specific energy)、研磨介质(grinding media)、派勒PH机(high speed agitated beads mill) 引言 笔者从事德国公司磨机销售业务数年，且已曾受邀在国内大专院校﹑工研院﹑中科院及国内外企业针对”新一代高效率纳米研磨的现况及发展”主题演讲，并已规划过数百多个案子，在国内已销售数百厂实绩。其主要应用领域可以1998年为区分点。1998 年以前，企业界所面临的问题为如何提高分散研磨效率以降低劳力成本，如染料﹑涂料﹑油墨﹑…等产业。而1998 年以后，产业技术瓶颈则为如何得到微细化（纳米化）材料及如何将纳米化材料分散到最终产品里，如光电业TFTLCD﹑Jet ink﹑电子﹑磁性材料﹑医药﹑生物制药和细胞破碎﹑氧化物﹑食品﹑…等行业。 不论是传统产业提升研磨效率求快或是高科技产业纳米化材料求细需求，污染控制都同样重要。所以细﹑快﹑更少污染已成为新一代分散研磨技