提高高锰钢耐磨性工艺研究.docVIP

提高高锰钢耐磨性工艺研究 Study on Improving Wear Resistance Process of High manganese steel 王芳 东海科学技术学院 机电工程系，浙江 舟山 316004 摘要 本文介绍了合金元素含量、水韧处理对高锰钢的显微组织和机械性能的影响，对奥氏体的显微硬度和冲击硬化做了试验，对加工硬化机理做了阐述，着重探讨了高锰钢的铸造性能和耐磨性能。还介绍了当前国内外关于调整成分进行合金化与改进铸造工艺来提高高锰钢耐磨性的研究情况。 实验采用高锰钢经不同温度下的水韧处理获得一种最佳的实验方案从而得出提高耐磨性的方法，普通高猛钢水韧处理温度在1050～1100℃。试验钢中有V，Cr，两者都是碳化物形成元素，铸态下钢中碳化物数量增加，由于残留碳化物的数量、形状及分布很大程度上取决于水韧处理温度并最终影响钢的机械性能，因此，针对其温度进行了试验。发现：在1000～1100℃淬火晶粒度没有变化；1180℃淬火出现粗大，且组织中出现了磷共晶。 通过在不同温度条件下水韧处理的实验，结果总结出了一组比较适合的实验条件。实验表明：为了保证碳化物充分溶解于奥氏体中并使碳能均匀扩散，又不使晶粒粗化，试验钢的水韧温度下限提高到1080℃更能满足性能要求。在1080℃和1100℃淬火，都能获得较好的机械性能。在普通高锰钢中加钒，可使σb提高10%以上。在含铬高猛钢中加钒后，σb提高16～23%，其韧性还略有提高。 [关键词]：水韧处理；机械性能；铸造性能；加工硬化；耐磨性 Abstract This article described the effect of different amount of alloying elements,water quenching heat treatment on microstructure and mechanical properties of high manganese steel. The hardness and the impact strength of the sample were tested, and the mechanism of work hardening was discussed. It also introduced the current researching situation in domestic and abroad about the wear resistance of high manganese steel. The best heat treatment process of high manganese steel was obtained by water quenching for improving the wear resistance. The temperature of water quenching of high manganese steel is between 1050 to 1100℃. The two elements of V and Cr are both carbide forming elements. The amount, shape and distribution of residual carbides, depending on the temperature of water quenching to a large extent, ultimately effect the mechanical properties of steel. Therefore, the study focused on the temperature tested. A series of experiments were carried out at different temperatures, and a most suitable experimental condition was obtained. The results showed that in order to make carbide melt in austenite evenly, and prevent grain size from coarsening, the properties of the steel can be best when it was heated at 1080℃. Keywords：water quenching；mechanical properties；work hardening；abrasion resistance 目 录 前言 1