注塑-便携式塑料打火机上盖注塑模设计-论文.docVIP

摘 要 塑料工业是当今世界上增长最快的工业门类之一，而注塑模具是其中发展较快的种类，因此，研究注塑模具对了解塑料产品的生产过程和提高产品质量有很大意义。 本设计介绍了注射成型的基本原理，特别是单分型面注射模具的结构与工作原理，对注塑产品提出了基本的设计原则；详细介绍了冷流道注射模具浇注系统、温度调节系统和顶出系统的设计过程，并对模具强度要求做了说明；最后介绍了当今世界上最为普及的三维CAD/CAM系统标准软件solid works模块，对模具进行了参数化设计，并利用Mold flow模流分析软件做了CAE分析。 通过本设计，可以对注塑模具有一个初步的认识，注意到设计中的某些细节问题，了解模具结构及工作原理；通过对Mold flow与solid works的学习，可以建立从CAD到CAM到CAE的全过程数据建立，从而有效的提高工作效率。 关键词： 塑料模具，参数化，镶件，分型面，Mold flow ABSTRACT Plastics industry in the world today one of the fastest growing industry category, while the injection mold is one of the types of rapid development, and therefore the study of plastic injection molds for understanding the production process and improving product quality is very significant. This design introduces the basic principle of injection molding, especially in single-injection mold parting the structure and working principle of injection molding products made on the basic design principles; details of the cold runner injection mold injection system, temperature control system and the top the system design process, and the strength of the requirements to die; Finally, the worlds most popular 3D CAD / CAM system, standard software solid works module was parameterized on the mold design and mold flow analysis using Mold flow software to do the CAE analysis. Through this design, injection mold can have a preliminary understanding, note some of the details of the design, understanding of die structure and principle; by Mold flow and solid works learning, can build from CAD to CAM to the whole process of CAE data set, thus effectively improve the work efficiency. Key words: plastic mold, parameter, inserts, parting surface, Mold flow 目 录 1 绪论1 2塑料成型制件的工艺性2 2.1制件原料的工艺性2 2.2制件的结构工艺性2 3初步选择注射机4 3.1成型前的准备4 3.2塑件的体积和质量计算4 3.3制品PC的注塑成型参数4 3.4确定型腔数量4 3.5注射机有关参数5 3.6分型面选择5 4 CAE分析7 4.1 Mold flow软件的介绍7 4.2网格划分7 4.3材料的选择8 4.4浇口位置的选择9 4.5填充时间11 4.6气穴位置11 4.7熔接痕12 4.8流动前沿温度13 4.9锁模力的预测14 4.10填充分析15 4.11保压分析过程信息15 5 浇注系统17 5.1 主流道的设计17 5.2定位圈18 5.3 分流道设计18 5.4 浇口设计19