毕业设计（论文）-磨头架工艺及夹具设计.docxVIP

四川理工学院毕业设计（论文）磨头架工艺及夹具设计 学 生： 学 号：8 专 业：机械设计制造及其自动化 班 级：机械制造2012级3班指导教师： 四川理工学院机械工程学院二O一六年六月摘要针对大批量加工磨头架磨头架的加工工序的特点，提出将它们进行工序分散，采用专用夹具实现了扩大了机床的加工范围，以便使用通用机床减少加工成本。在对45mm孔扩孔工序中，采用卧式车床CA6140加工，用尾座夹持扩孔钻完成对该工序的加工。设计的此工序的专用夹具采用支承板作为定位元件，同时采用一副双头螺旋机构对磨头架进行自动对中，保证45mm孔的轴线与车床轴线同轴。为使加工过程中磨头架不产生位移，采用单螺旋压紧机构从磨头架上表面进行压紧。实践表明: 采用该专用夹具大大缩短了生产辅助时间，扩孔加工效率可提高 3 倍以上，从而大大降低磨头架加工成本。 关键词: 磨头架; 车床扩孔专用夹具;自对中机构;单螺旋夹紧机构; ABSTRACTAccording to the characteristics of high-volume processing grinding wheel rack Grinding?head rack processing proposed will they were dispersed process and special fixture is used to achieve the expansion of the scope of the processing machine, so that the use of general machine tools and the processing cost is reduced. In horizontal lathe CA6140 processing is applied for the 45mm hole reaming process of using the tail stock clamping reaming drilling and completion of the working procedure of processing, design the process of special fixture for the supporting plate as a positioning element. At the same time, a pair of double headed screw mechanism of grinding wheel rack is automatically to ensure 45mm hole of the axis and the lathe axis coaxial. In order to make the processing in the process of grinding head frame does not produce displacement, the single Spiral pressing mechanism from the upper surface of a grinding wheel frame is pressed. The application practice shows that greatly shorten the auxiliary time of production by using the special fixture, reaming processing efficiency can be increased more than 3 times, thereby greatly reducing the Grinding?head rack processing cost.Keywords: Grinding head; fixture lathe reaming; self centering mechanism; single screw clamping mechanism;目 录摘要I第1章 绪论11.1课题背景11.2夹具的发展史11.3小结2第2章 磨头架零件的加工工艺规程设计32.1零件的分析32.1.1零件图样分析32.1.2零件的工艺分析42.1.3分析零件的材质、热处理及机械加工工艺性52.2确定生产类型52.3确定铸件加工余量及形状52.4工艺规程设计72.4.1选择定位基准72.4.2各表面加工方案的确定72.4.3工序顺序的安排8第3章 确定切削用量及时间定额123.1确定切削用量123.1.1工序3粗铣底面123.1.2工序4粗铣两侧面123.1.3工序5粗铣上平面133.1.4工序6粗车两端弧面和过度面143.1