《免烧砖的压制设备设计》.docVIP

PAGE 免烧砖的压制设备设计摘要随着我国墙体材料改革进程的不断推进及人们对工业废渣综合利用的迫切需要，免烧砖变得越来越重要。免烧砖包括很多种，如煤矸石砖、灰砂砖、粉煤灰砖、煤渣砖等。最近国家己将大力推广使用免烧砖瓦列入重点扶持项目，研制新型高效能的免烧砖机正是基于此目的，其意义是深远的。在生产这些产品的工艺过程中，砖坯的成型是一个非常重要的环节。本文中研究的免烧砖机力求体积小、效率高，用于制造实心或空心的免烧砖，且砖可承受高压载荷。基于上述要求，提出了将上料、压砖、落砖等机构全部安排在同一部位的结构设计思想，且尽可能地将辅助操作时间全部或部分地重合于基本工作时间内。本文确定了免烧砖机执行机构的动力由液压泵站系统提供，而且具体研究了该液压系统的结构组成、工作原理及其控制过程。克服了行程受到约束外，抗冲击能力差、零部件需经常更换等缺陷。为了更好地体现结构设计理念及避免在装配和运动中出现失误，本文应用UG技术完成了免烧砖机执行机构的实体装配设计。免烧砖压制设备的压砖模可根据需要随意调换，实心与空心的都可以; 上料与落砖机构可与任何形式的传输设备配用; 用液压泵站作为动力源可提高系统工作的平稳性，且容易实现过载保护;液压控制技术与PLC技术相结合，可以完成油路中各种阀的时序自动控制，使液压系统更加精确、灵活地完成预期控制任务；占地面积较小，且整机维护方便。关键词 免烧砖；免烧砖机；液压泵站；UG Exempts bakeing bricks the suppression equipment designAbstractWith the development of our country’s wall material,we have a requirment to the use of waste.bricks which don’t need burn become more and more important. Bricks which don’t need burn contain a lot of types:gangue,grit and so on. Therefore the significance of devejloping a new type of non-kiln brick machine machine with high performance is farreaching.In the process of producting these products bricks’ taking shape is very important.Non-kiln brick machine studied in this thesis has smaller volume and higher efficiency, can be used to produce the solid non-kiln brick or the hollow one which can support high pressure load. According to the requirements, in thesecond chapter of the thesis the structure design that make the appending part,the brick pressing part and the brick dropping part lay on the same area is proposed, and the time spending on the auxiliary action can be coincided with the basic action s partly or completely. In order to embody the structural design notions and escape the faults that are happened in assembling or acting, the whole structure of non-kiln brick machine is completed on the base of UG and the kinematics simulation is also researched.Exempts bakeing bricks to suppress equipments pressure brick die to be possible according to need to exchange at will, the solid and hollow may; The