《毕业论文WELDOＸ960高强钢焊接性研究》.doc

WELDOX960高强钢焊接性研究 Study of Weldability of WELDOX960 HIGH-strength Steel 所属院系：材料科学与工程 专 业：材料加工工程 研究方向：新材料的连接 研 究 生：陈少平 指导教师：孟庆森 教授 二OO三 年 五 月 摘 要 WELDOX960作为新一代低合金高强钢，具有细晶粒、超洁净度、高均匀性、高强度、高韧性和良好综合性能的新材料，主要应用于矿山机械、桥梁、铁路、汽车起重机等重载领域。本文结合军用车载桥梁的实际生产条件根据“低强匹配”原则选取瑞典生产的ED-FK 1000高强焊丝设计了WELDOX960高强钢的Ar＋CO2混合气体保护焊工艺，在预热75℃、焊接线能量1.0～1.2KJ/mm、层间温度80～85℃的条件下进行多层多道焊接。分别对WELDOX960高强钢焊接接头进行拉伸、弯曲、冲击等力学性能试验和斜Y型坡口试验、搭接接头试验及热影响区最高硬度等抗裂性试验研究，并利用光学显微镜和扫描电镜等分析手段对WELDOX960高强钢的焊缝、熔合区和热影响区的微观组织及断口进行分析，研究了预热温度、焊接热输入和后热温度等工艺因素对接头强度、弯曲性能和热影响区冲击韧性的影响，分析了微观组织对接头强韧性的影响以及该钢在实际生产条件下的焊接适应性。 测试结果表明在本试验条件下该钢冷裂和热裂敏感性小，接头屈服强度为928.8Mpa，失强率14.2%，达到设计要求；焊接热输入及层间温度对接头性能有重要影响，焊接热输入太小，导致接头冷却速度过快，温度梯度大，淬硬性大，从而使冷裂倾向增大；但热输入太大时又容易使接头内应力叠加增大，半熔化区奥氏体晶粒粗化，降低接头的强度及抗裂性能；微观分析表明，焊缝及热影响区分布的贝氏体和低碳马氏体是接头高强度和高韧性的基本条件，因此要合理控制焊接热输入在1.0～1.2 KJ/mm范围内，保证焊缝组织为粒状贝氏体和少量的低碳马氏体，从而保证接头的强韧性。 关键词 高强钢，焊接接头，力学性能，焊接性，混合气体保护焊  ABSTRACT As a high strength low and alloyed structural steel, WELDOX960 is characterized by fine grain, super-metallurgical purification and homogenization, high strength and toughness, and it is widely applied in the field of mine-machine, bridge, railway and mobile crane etc. High-strength MAG-wire ED-FK 1000 is selected as consumed material according to “lower strength match”to be used in mixed gases (Ar+CO2) shielded metal arc welding(GMAW). During multiplayer welding, WELDOX960 is welded with welding parameters as follow: preheat temperature is 75℃，heat input is 1.0～1.2KJ/mm，Interpass temperature is 80～85℃. Mechanical tests (tensile test, bending test and impact test) and crack tests (Y-groove and CTS cracking test, peak hardness of HAZ test) were carried out to study on its weldability; and microstructures of weld metal, fusion zone, HAZ and fractography were investigated by means of light microscopy and SEM; the effect of processing factors and microstructures of welding joint on strength and toughness of welding joint was analyzed. Experimental results indicated that WELDOX960 has