带钢局部高点 卷取过程起筋控制的建模与仿真研究.doc

带钢局部高点卷取过程起筋控制的建模与仿真研究 管健龙1 何安瑞1 孙文权1 郭睿2 1北京科技大学高效轧制国家工程研究中心, 北京 100083 2 首都航天机械公司, 北京 100076 通信作者, E-mail: wqsun18@ 摘 要 为了研究带钢局部高点卷取起筋的控制方法，借鉴三维弹塑性变形思想，并引入带钢塑性流动因数，建立了弹塑性卷取应力和起筋量模型，并基于应力函数假设、S. Timoshenko最小功原理和伽辽金虚位移法建立了起筋带钢的应力场分布和可用于在线计算的起筋临界卷取张力设定模型。对钢卷起筋量、应力场分布和临界卷取张力的各影响参数进行仿真研究，仿真结果表明：局部高点在径向累积叠加所引起的带钢张力不均匀分布和轴向压应力是导致带钢起筋的主要原因 关键词 局部高点; 弹塑性变形; 塑性流动因数; 起筋; 临界卷取张力; ANSYS有限元法 分类号 TG335.5 Research and simulation of the ridge-buckle control model in the coiling process of strip steel with local high point GUAN Jian-long1,HE An-rui1,SUN Wen-quan1 ,GUO Rui2 University of Science Technology, National Engineering Research Center for Advanced Rolling Technology, Beijing 100083, China Capital Aerospace Machinery Co. Ltd., Beijing 100076, China Corresponding author, E-mail: wqsun18@ ABSTRACT In order to research the ridge-buckle control method in coiling process of strip steel with local high point, by using the theory of three dimensional elastic-plastic deformation, introducing plastic flow factor, to establish the model of elastic-plastic stress and ridge-buckle, getting the stress field distribution of ridge-buckle base on the hypothesis about stress function and the S. Timoshenko least work principle, establish the buckling critical coiling tension setting model can be calculated online using the theory of Galerkin virtual displacement. Through the simulation of stress field distribution, the amount of ridge-buckle and factors on critical coiling tension, shows that uneven distribution of strip steel tension caused by radial accumulation of local high points is the main cause of strip ridge-buckle; the ridge-buckle quantity increases with local high point, diameter and coiling tension, the ridge-buckle of thin strip is more obvious than the thick ones, ridge-buckle occurs frequently in the middle or from the middle of 100mm of strip steel; critical coiling tension decreases with the increase of the thickness of strip, height of local high points a