单级减速器 080445025.docVIP

单级蜗轮减速器壳体的工业规程及夹具设计 （机械设计制造及其自动化专业） 学生：张国宾 指导教师：牟柳晨 摘要： 目前，从我国先进制造技术的发展情况来看：越来越多的企业逐步的将原本从国外进口的高精度复杂零件改为自行加工。减速器箱体均属于高性能、高精度的多面多孔复杂箱体类零件，空间尺寸多，机械加工难度大，如何高质量高效率地完成此类零件的加工，除了必须具备先进的数控加工设备之外，还必须确定优化的加工工艺方案、结合现有的生产设备制定相应的壳体的工艺规程及相应的夹具设计。通过实践校核证明，该工艺设计能够大大的提高了减速器壳体加工的整体质量，并且有较大程度的改变了加工生产的效率，从而减低了加工成本，建立了核心技术理念增强了企业的竞争力 本论文分析了减速器壳体零件的结构及尺寸特点,制定了壳体加工的工艺规程,并进行了相应的夹具设计,阐述了其在数控设备上的加工优点.实践证明,该设计使壳体加工质量和加工效率明显提高,加工成本降低,增强了企业的竞争力. 关键词：；Single-stage worm gear reducer housing industry regulations and fixture design (Mechanical Design Automation) Undergraduate：Zhangguobin Tutor: Muliuchen Abstract: From the development situation of Chinas advanced manufacturing technology: more and more enterprises gradually originally imported from abroad, high-precision complex parts changed to its own processing. The gear unit housing are high-performance, high-precision multi-faceted porous complex box-type parts, spatial dimensions, machining difficult, how high quality and efficient completion of the processing of such parts, must be equipped with advanced CNC machining equipment outside, must also determ is a greater degree of change the processing efficiency, thereby reducing processing costs, the establishment of core technical concepts enhanced enterprise the competitiveness of This p aper analyzes the reducer shell parts of the structure and size characteristics, the development process of the shell processing procedures, and the corresponding fixture design, described in the processing advantages of numerical control equipment. Practice has proved that the design so that the ine the optimized processing program, combined with existing production equipment to develop the technical rules of the shell and the corresponding fixture design. Proved through practice checking reducer shell the overall quality of the processing are the process design can be greatly improved, and there shell body processing quality and efficiency improved significantly redu