不同热源模型对焊接模拟的影响.doc

不同热源模型对焊接模拟的影响 摘 要 数值模拟预测焊接结构的温度场以及应力场应用越来越广，对焊接残余应力进行计算和分析具有很重要的现实意义。焊接数值模拟中热源模型的建立对模拟结果有着重要意义，本文运用大型有限元分析软件Marc，针对不同热源对焊接模拟的影响这一问题进行实例计算，并对Q345钢板手工电弧焊进行实测并比较计算结果与实验测量值。 通过对模型进行网格划分，物理参数设置，添加边界条件等一系列步骤，采用所构造的高斯热源、双椭球热源和组合热源三个模型，对中厚板进行焊接模拟计算。然后根据模拟结果拟合焊接温度场和残余应力场。通过盲孔法实测焊接残余应力，与模拟值进行比较发现，模拟的焊接残余应力与实测值相符，所构造的三种模型计算结果均能满足焊接数值模拟要求。 通过研究和实例验证，本文建立了合理的热源模型，为焊接结构进行焊接温度场、残余应力的分析提供了理论和指导。 关键词：热源；焊接模拟；温度场；残余应力场 Abstract Numerical Prediction of Welding Temperature field and stress field are applied more and more widely. Welding residual stress calculation and analysis have a very important practical significance. [1]Numerical simulation of welding heat source model is very important to the simulation results. In this paper, the problem of different the welding heat source for simulation results is calculated with finite element analysis software Marc. And the stress of manual arc welding for Q345 steel is measured and the results is compared with the experimental data. By a serial of procedures of meshing the model, setting physical parameters, adding the boundary conditions, medium thick welding plate is simulated with the model of Gaussian, double ellipsoid and combined heat resource.[2] Then the temperature field and residual stress field is fitted from simulation results. Blind holes method is used to measure residual stress. Compared with the simulated values, the simulated results correspond to measured residual stress values. ??The three models constructed in the research can meet the requirements of welding numerical simulation. Verified through research and examples, a reasonable heat source mode is provided l in this pape. And a theoretical and guidance for temperature field residual stress analysis of welded structure is also provided. Key word: Heat；Welding simulation；Tempreture；Residual stress field 目 录 第一章 绪论 1 1.1 课题产生背景 1 1.2 焊接数值模拟技术发展概述（较多，尽量改改） 2 1.3 焊接残余应力概述 5 1.3.1 焊接残余应力的概念 5 1.3.2 焊接残余应力产生的原因 6 1.3.3 焊接残余应力的影响 6 1.3.4