基于CFD的大流量混流式消防泵系统设计.docVIP

摘 要 本课题属国家项目项目编号：2011AF14B02）课题研究内容。在基础上对主要研究：ICEM对水体进行了非结构化网格划分并用ANSYS CFD软件进行全流场数值模拟。对大流量混流式消防泵样机进行了性能试验，将数值模拟结果与试验结果进行对比分析：模拟结果与试验结果基本吻合；在设计工况下，扬程模拟值为21.24m，扬程试验值为20m，扬程模拟值比扬程试验值高6.2%，效率模拟值为0.8236，效率试验值为0.8，效率模拟值比效率试验值高2.95%，可见该模型能较准确地预测该泵的性能，所以数值预测结果是可行的。 （3）通过改变蜗壳基圆直径，蜗壳基圆直径分别设计为D3=280mm、D3=290mm、D3=300mm的三种进行了全流场的定常数值模拟，分析了不同外特性变化规律10°、11°、12°、13°四种不同倾斜角度的泵进行了定常数值计算，分析了其倾斜角度的变化对大流量混流式消防泵外特性和内流场的影响规律。发现随着叶片出口边与轴线倾斜角度的增大，泵的扬程和效率都相应减小，适当减小叶片出口边与轴线倾斜角度可以提高泵扬程和效率。随着叶片出口边与轴线倾斜角度的增大，叶轮中截面的压力逐渐增大，说明适当减小倾斜角度可以减小叶轮内压力。 （5）应用ANSYS Workbench软件对大流量混流式消防泵转子进行基于单向流固耦合的结构动力分析并对泵体进行了静力分析。发现叶轮转子的最大变形均发生在叶片与前后盖板的相交处，故设计时注意前后盖板的结构形式，以免发生振动破坏。泵体的最大变形出现在隔板处，泵体其它部分未发生大的变形，整体结构是可行的。 关键词：，数值模拟，性能预测， ABSTRACT The paper is one of main content of the research about fire mixed-flow pump，which belongs to the main content of The National Science and Technology Support Program “The Key Technology and Operation Energy Saving Strategy of the Industrial Process Pump System”(Program ID:2011BAF14B02). A fire mixed-flow pump had been designed on the basis of the reference methods and the low level of previous domestic and international research on the status of the water system. To analysis influence of the fire pump’s characteristics and the external flow field cause by changing volute base circle diameter or tilt angle of blade outlet side, the fire mixed-flow pump was simulated and experimental research. Then the structural dynamic analysis has been done with the method of a one-way fluid structure interaction. The main research work and results are as follows： 1. Briefly introduces the current situation of low water supply techniques and the development and application of fire mixed-flow pump. A fire mixed-flow pump has been designed based on the actual needs. 2. Expounded principles of numerical simulation used in the fire mixed-flow pump. Using Pro/E software for the full three-dimensional modeling of the flow channel of the large flow fire mixed-flow pump；Using ANSYS ICEM to generat