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课程设计
课程名称 冲压工艺及模具设计
题目名称 60度弯板冲压模具设计
专业班级 材控04班
学 号
学生姓名 朱靖
指导教师聂信天 夏荣霞 史立新 徐秀英
目 录
一 工艺性分析 ····································3
1.1零件图及零件工艺性分析 ··································3
1.1.1零件成形工序图 ··································· 3
1.1.2方案选择··········································· 5
1.2弯曲件的结构工艺性 ······································6
1.2.1展开尺寸计算 ······································6
1.2.2自由弯曲力· ·······································6
1.2.3校正弯曲力 ·····································7
1.2.4弯曲模的圆角半径 ···································7
1.2.5弯曲件回弹值的计算 ·································7
1.2.6计算凸模中心角 ································· 7
二 弯曲模工作部分的尺寸计算····································8
2.1凸凹模的间隙 ············································8
2.2弯曲模工作部分的尺寸计算 ································9
2.3凸凹模圆角半径 ········································11
2.4凹模深度的选取 ·········································11
2.5凹模高度及壁厚 ·········································11
三 冲压设备的选取·············································12
四 模具的结构件设计 ································· 13
4.1模架 ···················································13
4.2操作方式选择 ···········································13
4.3材料送进和定位方式选择 ·······························13
4.4卸料装置的选择 ·········································14
4.5导向装置的选择 ········································ 14
4.6模柄的选择 ·············································15
五 设计小结····················································16
参考文献 ······················································16
一 工艺性分析
1.1零件图及零件工艺性分析
1.1.1零件图
(1)零件如图：60度弯板，材料：10钢。板厚1mm。工件精度：IT11
(2)零件成形工艺图
第一步：
第二步：
1.1.2方案选择
(1)方案种类：
该工件包括落料、冲孔、弯曲三个基本工序，可有以下三种方案。
方案一：先冲孔，再落料，最后弯曲。采用单工序模生产。
方案二：采用落料-冲孔复合模
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