本科毕业设计论文-ф32棒材飞剪机的设计.docVIP

毕 业 设 计 设计题目：Ф32棒材飞剪机设计（一） Ф32棒材飞剪机的设计（一） 摘 要 飞剪机的夹送装置是剪切前的输送装置，由电动机、减速装置、传动装置和夹送机构组成。其主要功能是按照剪切的速度进行输送原料。功能的实现靠上下两夹送辊摩擦着棒材进行。夹送机的设计大体分为三部分: 一是电动机及传动系统; 二是夹送整体; 三是夹送机构。本设计是以结构、制造和装配精度为设计的重点。 由于棒材的夹送机构用以完成飞剪过程前的输送给予，这种机构简单，尺寸精度不高，操作容易，维修方便。依据飞剪机的剪切过程前棒料传送的水平速度、轨迹的要求，确定设计变量，对飞剪机夹送机构进行设计，使夹送机的机械参数满足了剪切过程速度的要求，同时提高了飞剪机剪切性能和轧件的剪切质量。其设计过程为： 首先根据工厂的实际要求，即剪切棒材直径的大小，来选择电动机的功率。然后根据设计过程和机械加工过程的合理性，及其经济方面综合来考虑，选择45号钢再经过淬火和中温回火等热处理来设计它的具体零件。 具体零件的设计主要为：轴、齿轮和夹送辊。其中轴和齿轮为最主要设计对象。根据电机的功率和扭矩，由轴的设计公式确定轴的最小截面尺寸。然后在各个台阶处尺寸增大。最后较合轴的危险截面。由于没有横向力齿轮选用直齿轮，最后较合齿根弯曲疲劳强度和齿面接触疲劳强度。此过程中选择轴承。 关键词： 飞剪机 夹送机 设备选择 传动系统 设计 Design of Ф32 bar flying shear (one) Abstract The pinch device of Flying shear is a delivery device including motor, deceleration devices, transmission and pinch institutions before cutting. Its main function is to shear in accordance with the speed transmission. Implementation of features from top to bottom on two Pinch Roll friction in a bar. Pinch the design can be divided into three parts: First, motor and transmission system and the other is the pinch; third, pinch institutions. This design is structure, precision manufacturing and assembly for the design of the focus. As the bar Pinch agencies to complete the process before flying shear to the delivery of such institutions bodies simple, size, accuracy is not high, easy to use, easy maintenance. Based on the shear flying shear process before the bar of the level of transmission speed, trajectory requirements, the design variables, flying shear pinch institutions designed to pinch-mechanical parameters of the shearing process to meet the requirements of speed, At the same time improve the flying shear shear performance and quality of rolling pieces of the shear. The design process: According to the first plant with the actual demand that the shear bar diameter the size of the electrical power to choose. Based on the design process and the machining process is reasonable, co