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DiedesignandexperimentsforshapedextrusionundercoldandhotconditionDiedesignandexperimentsforshapedextrusionundercoldandhotcondition
Journal of Materials Processing Technology 190 (2007) 375–381
Die design and experiments for shaped extrusion under cold and hot condition
S. Kumar ?, P. Vijay
Department of Mechanical Engineering, Institute of Technology, Banaras Hindu University Varanasi 221 005, India
Received 14 September 2005; received in revised form 9 December 2005; accepted 29 January 2007
Abstract
The paper presents designing, fabrication and experiments for shaped extrusion of aluminum alloy (Al 2024) and lead alloy (70Pb30Sn). Flat and conical dies of H, T, L, elliptical and two-hole sections have been designed on the basis of upper bound technique by the authors for cold and hot extrusion. Hot extrusion has been performed in the temperature range 300–500 ? C. Experimental investigation have been conducted for average extrusion pressure in cold case for lead alloy (70Pb30Sn) billets and in hot case for commercial grade aluminum (Al 2024) billets respectively. Extrusion pressure in the both cases has been compared with the theoretical work by the author for cold extrusion and for hot extrusion of aluminum alloy, result have been compared with a finite element based commercial package HyperXtrude. Theoretical results obtained by the upper bound technique and the HyperXtrude compares well with the experiments.
? 2007 Elsevier B.V. All rights reserved.
Keywords: Extrusion; Upper bound technique; Finite element method; Die design
1. Introduction
An extrusion die through a proper die arrangement plays an important role to extrude complicated shapes. Different dies have been used for cold and hot extrusion of solid as well as hollow sections. The aim of die design has been to withstand a long die life with better mechanical and metallurgical prop-erties for extruded products without defect. A good die design involves: design of optimal die length with proper bearing length and surface finish, selection of die profile, die arrangement, run speed and proper heat treatments, et
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