平面开关面板注塑模具设计.docVIP

摘 要 模具生产技术水平的高低，已成为衡量一个国家产品制造水平高低的重要标志。塑料工业的飞速发展，对注塑模具的设计与生产提出了质量好、制造精度高、研发周期短等越来越高的要求，能否适应这种需求已成为模具生产企业发展的关键因素。模具技术是融合机械工程、计算机应用、自动控制、数控技术等学科为一体的综合性学科。 本设计通过对开关面板塑件的结构分析，确定总体的设计方案，包括确定注塑模具分型面、型腔数目，以及设计浇注系统、温度调节系统和顶出系统等。详细地讨论了模具成型零件包括型芯、型腔的尺寸计算过程，重要零件工艺参数的选择与计算，推出机构、斜顶机构以及其它结构的设计过程。利用软件完成模流分析，找出注塑成型过程中缺陷的种类及位置，提出解决的方法。设计方案在保证塑件质量与模具结构合理的前提下尽量使结构简单，生产加工成本低、易加工。 关键词：开关面板； 注塑模具； pro/e； 浇注系统； 注射机 ABSTRACT The technique level of molding tool which has became an important marking to measure the level of a national product. Some higher demands such as high quality, high precision, short time of RD and so on were put forward since the rapid development of plasticin dustry, whether they can adapt to these requirements has becoming an important factor for the development of molding producer. The mold technology is a comprehensive discipline that combines mechanical engineering, computer application, automatic control, numerical control technology and so on. By?the?structural?analysis?of?the?switch?panel?to?determine?the?overall?design, Including?the?injection?mould?parting?surface,?the?number?of?cavity,?and?gating?system?of?the?injection?mold,?temperature?regulation?systems?and?ejection?system.Discussed the?molding?parts?detailedly,Including?the?process?of?core?and?cavitys?size?calculation,?the?selection?and?calculation?of?important?parts?parameters,the?design?process?of?releasing?institutions,slant?institutions?and?other?structures.?Using?software?to?complete?moldflow?analysis,identify?the?types?and?location?of?defects?in?injection?molding?process,than?propose?solutions.In?ensuring?the?quality?of?plastic?parts?and?the?rationality?of?mold?structure,design?plan?make?the?structure?simply?and?release?cost?of?production?and?to?process?easily. Keywords： switch?panel； injection mould； pro/e； Gating system； Injection machine 目 录 第一章 绪 论 1 1.1 设计的目的 1 1.2 模具发展的现状 1 1.2.1 模具的地位 1 1.2.2 我国模具发展的现状 1 1.2.3 模具行业发展趋势 2 1.3 设计步骤