管路工艺制作部分.doc

CONTENT 目录 1 The flow chart of pipe process – 管路施工流程图 3 2 General Requirements - 通则 4 3 Piping Material - 管子材料 4 4 Material Preparation - 材料的准备 4 5 Bending of pipe - 弯管 5 6 Lineation cutting - 划线下料 14 7 Prefabricating piping - 校管 16 8 The pipes treating and store - 管子的处理与存放 22 The flow chart of pipe process – 管路施工流程图 Task-下达任务 Check drawings and classing-读图 Prepare material and fitting-准备材料及附件 Bending-弯管 line and cut-划线切割 straight piping-直管 Slope machining-削斜 Inspected on plate-平台检验 Welding-焊接 Grinding-打磨 Hydraulic test-压力试验 leakage-泄漏 Acid oil washing-酸洗串油 galvanizing-镀锌 Assemble center-装配中心 General Requirements - 通则 Fabrication under this Specification shall include all components of the piping system, or part thereof connecting fabricated assemblies including testing and fit-up of complete fabricated assemblies to ensure correct fit and alignment, including all in-line valves, gaskets, bolts and flanges or welded fittings to ensure the integrity and proper functioning of all components. 管系的加工包括管系的各个部分，或相连接部分结构的装配，包括实验、为保证正确安装及对齐而临时完成简易结构，以及所有的阀门，垫片，螺栓，法兰或焊接件来保证所有部分有完全正确的功能。 Piping Material - 管子材料 All pipe and associated pipe system requirements (i.e. material grade, size, dimensions, etc.) shall be conformed to the applicable Engineering Drawings and/or Piping Specification, rules and codes. Substitute / equivalent materials may be utilized only with the written approval of the engineer and QC department. 所有管子及其联结件应遵照工程图纸/管系规格书、规则、规范的要求。只有得到技术人员或船检部门书面同意，才能选用代用材料或其他同等材料。 All the pipe shall be thoroughly examined for evidence of damage to pipe wall or end bevel. Damaged portions of pipe shall be removed and damaged or improper bevels shall be re-ground to applicable specifications. 所有的管子都要彻底检查管壁和管端坡口。要除掉损伤部分，损伤坡口按规则重新打坡口。 Each imperfection or damage that impairs the serviceability of the piping or pipe fittings must be repaired or removed. 每个由于损伤或不完整而引起强度减弱的