QIII-E030塑封制程规范Rev.81解析.docxVIP

塑封制程规范Operation Instructions for Molding Station目的Purpose定义塑封作业制程规范。This document is established and maintained to define the operation of molding process.适用范围Scope塑封站.This document is suitable for molding station.职责Responsibility生产部按制程规范操作。Operator of molding station should conduct operation according to these instructions.设备、品保、工程部配合生产部工作。Equipment Department, QRA Department and Engineering Department should cooperate with the production with Manufacture Department.静电防护措施ESD Protect Action参照QIII-E025Refer to QIII-E025.设备、工具及材料 Equipment、Tool and Material设备Equipment手动塑封机, 自动塑封机Conventional mold, auto mold自动排片机（AFL）去废料机（Derunner/Degater）自动分料机 Auto LF HandlerX-ray机 X-ray machine高压测试机 Hi-pot machine工具Tool显微镜20~40XMicroscope铜镊子Copper tweezers棉手套/静电手套Cotton gloves/anti-static gloves铜刷/铜棒Copper brush, copper stick铜针/铜榔头Copperpin, copper hammer模具测温仪Thermos cope for mold temperature镜子Mirror记号笔Mark pen清洁布Lint-free wipers看料板Inspection jig手电筒 Mini flashlight塞规(ITO220S) Gauge (ITO220S)材料Material焊片焊线的半成品Semi-product (after D/B W/B)清模条/脱模条/清模胶/脱模胶/离型剂/塑封胶Rubber sheet/cleaning/releasing compound/wax/molding compound无芯框架Dummy leadframe生产前控制Before production in-process control 机器功能确认Machine function checkup执行人检查项目检查频率控制或检查方法记录表单作业员Degate 清洁(自动模)每2小时一次真空吸尘/压缩气枪TCM(Remark)作业员定位针每班/停电恢复生产前一次目视检查模具及定位架TCM操作员在机器功能确认时发现异常，需立即填写维修单通知工务人员，进行调整后才可正常生产OP must fill maintenance request record and inform RM for abnormity found at once before normal production 机器参数设定检查 Machine process parameter checkup执行人检查项目检查频率控制或检查方法记录表单作业员模具温度及预热台温度每班/停电恢复生产前一次机台显示TCM作业员转进,合模压力每班/停电恢复生产前一次机台显示TCM作业员转进,固化时间每班/停电恢复生产前一次机台显示TCM作业员真空（真空模）每班/停电恢复生产前一次机台显示TCM塑封制程参数见QIII-E030-1, 若发现有机台参数不符合规格参数，需通知工程人员Mold process parameter see QIII-E030-1, should report to Eng once out of parameter found 停电后恢复生产前,必需由品管测量所有机台模温,正常后才能生产 IPQC should confirm all mold temperature once machine re-start after power accidently shut down 清模 Mold Cleaning.清模频率和方式控制Cleaning process/frequencyPackage清模方式普通黑胶