数控铣床电气系统设计绪论.doc

数控铣床电气系统设计 摘 要 本文重点介绍了机床控制系统的设计，即整个控制系统以数控系统为中心，通过可编程控制器的设计使得 CNC 系统、电气控制系统、伺服系统协调统一工作，以实现数控加工过程。在数控机床改造设计的基础上，讨论了整个数控机床系统调试的内容和步骤，系统地分析了数控机床 PLC 控制程序、调整 CNC 系统机床参数，对数控系统进行整定并使整个控制指标达到最优。最后对机床辅助功能进行了设计，使用检测工具对机床各轴运动轨迹进行测量，分析了误差产生的原因，并利用数控系统强大的补偿功能，对机床进行误差补偿，最终对机床进行了成功的改造，达到了预期的指标。 关键词：数控机床； 控制系统； 可编程控制器 ELECTRICAL DESIGN OF CNC MACHINE ABSTRACT The author has performed the further research and analysis for the NC machine design and modification combined with NC machine modification project of our company on the basis of the constant consultation of abundant relative materials . This paper focuses on describing the design of control system of the machine . NC system 15 the centralization of the whole control system , the CNC system , electrical control system and the servo system can be operated coordinately and uniformly via the design of programmable controller 50 as to realize the NC . It also discusses the content and step ofthe systemadjustmentofthewholeNCmachine , analyses the PLC control procedure of NC machine systematically , and adjusts the parameters of the CNC machine based on the design of NC modification , in addition , the NC system has been adjusted and located to optimize the whole control performance . The auxiliary function of the machine 15 designed , the moving trace of each axis 15 measured and the causes of error which deal with the use of the powerful erroneous compensation of the NC system of the machine are analyzed . Finally the machine 15 modified successfully and reached the standards as expected KEY WORDS: NC machine ; control system ; Programmable controller 目　录 前　言 1 第1章 总体方案的设计 3 1.1 机床概述以及总体方案的设计 3 1.1.1 机床的概述 3 1.1.2 总体方案的设计 3 1.1 本课题的研究内容 5 第2章 数控系统的特点及组成 6 2.1 数控系统的类型以及品牌的选择 6 2.1.1 数控系统的类型 6 1.1.2 数控系统的品牌选择 6 2.2 SINUMERIK 802S系统特点 8 2.2.1 SIUNMERIK 802S特点简介 8 第3章 电气柜设计及系统连接 9 3.1 电柜设计及电源选择 9 3.1.1 电柜设计 9 3.1.2 电源选择 10 3.2 系统接线 11 3.1.1 系统接线 11 3.2 接口布置 13 3.2.1 接口布置 13 3.2.2 输入输出接口定义 14 3.2.3 接口连接 14 第4章 步进