廖世超基于Dynaform软件的U形件回弹模拟及方案优化..docxVIP

JIUJIANGUNIVERSITY毕业设计题目基于Dynaform软件的U形件回弹模拟及方案优化英文题目Simulation of springback of U shape part and optimization based on dyna-form software 院系机械与材料工程学院专业机械设计制造及其自动化姓名廖世超年级2010（机A1013）指导老师孙国栋二零一四年六月摘要Dynaform是一款用于板料成形数值模拟的CAE软件，它可以模拟板料在弯曲过程中的回弹以及拉深过程中的起皱和开裂等成型过程。本论文利用Dynaform软件以U形件弯曲卸载后的回弹为研究对象，以侧壁回弹角θ为评价指标，结合正交试验，模拟了U形件的弯曲变形过程。论文选用四因素（压边力、板料厚度、板料宽度、凹模圆角半径）三水平计算了9组试验下的弯曲回弹角。运用极差分析法筛选出所给条件下的最优工艺方案：压边力为4000N，坯料厚度为1.5mm,坯料宽度为80mm,凹模圆角半径为3mm。优化后的弯曲回弹角为0.828°，相比于优化前的平均弯曲回弹角（1.565°），降低了47%。【关键词】Dynaform；U形件；回弹角；正交试验；极差分析AbstractDynaform software is a CAE software which is used in sheet metal forming . This sofeware can stimulate springback of bending and wrinkle or crack of drawing. The bending of U-shaped part is stimulated by means of Dynaform software and the spring back angle was calculated by Taguchi method in which four factors and three levels were involved, including binder force, thickness of blank, width of blank and radius of champer of die. Through comparing the spring back angle from nine varied technological combina-tions, an optimal parameter combination was obtained. The optimal parameter is that binder force is 4000N, thickness of blank is1.5mm, width of blank is 80mm and radius of champer of die is 3mm.The minimum spring back angle after optimization is 0.828°which is 47% lower than that of average value before optimization.【Key words】Dynaform; U-shaped part; spring back angle; orthogonal test; range analysis; 目录摘要IAbstractII前言1第一章概论21.1弯曲变形基础知识21.1.1 弯曲变形原理21.1.2 弯曲变形过程31.1.3 弯曲卸载后的回弹41.1.4 影响弯曲回弹的因素61.2 Dynaform软件简介71.3 国内外回弹研究现状综述81.4 本论文的研究目的和意义8第二章 Dynaform 模拟分析处理92.1 模型的构建92.2 网格的划分与处理102.2.1 网格划分102.2.2 网格检查102.3 进行快速设置112.4 回弹模拟142.5 回弹结果测量15第三章 U 形件数值模拟正交试验183.1正交实验法简介183.2正交试验流程183.3 U 形件弯曲成形回弹正交试验193.4 影响因子及水平的确定203.5 正交表的选取213.6 Dynaform模拟U 形件弯曲成形正交试验结果21第四章正交试验计算及原因分析234.1分析方法选择234.2极差计算234.3 因素主次顺序的确定244.4 U 形件成形优方案的初步确定254.5 正交试验结果的分析验证25结论27参考文献28谢辞30前言随着世界工业的迅猛发展，冲压件运用愈来愈广泛，生产制造业对冲压件需求很巨大，特别是对于航空航天、汽车、包装、造船等工业来说，