真空泵介绍解析.pptVIP

* Nov.28.2012 SGM C14T 真空泵项目情况介绍 林波 制造工程师 Agenda 真空泵产品介绍 装配过程介绍 Project Status Overview项目状态 Open Issues Actions 问题与措施 LLC 展示 * Oil Air Oil / Air Vacuum Pump vacuum assisted brake booster Diesel some Gasoline engines have no vacuum in engine intake. Brake calliper 真空泵产品介绍 真空泵产品介绍 Why Vacuum Pump is required? Diesel Engine has no Air Throttle at Intake Manifold Gasoline Engine generates inadequate vacuum Vacuum Pump generates adequate vacuum to Vacuum Booster External Vacuum is required 真空泵产品介绍 Vacuum Pump Application Air intake from Vacuum Booster Oil inlet for Pump running Oil Air outlet Single Rotary Type Pump is driven by camshaft. 真空泵产品介绍 —— 产品图纸 爆炸图 装配过程介绍 1.1 组装气门，气门限位，M3螺钉空气连接器和M4螺钉，贴标签 4.1泄露测试 2.1主装配 3.1组装狗骨头 3.2组装O形圈，联轴器，压装狗骨头 5.1性能测试 6.1 吹干 7.1擦干终检打标 8.1 C.A.R.E —— 工艺流程 装配过程介绍 —— 关键特性 PFMEA 控制计划 装配过程介绍 —— 防错 Capacity Installation WABCO was informed LCR is 213pcs/day. QTC=LCR * 1.15%=245pcs/day. Theoretical R@R analysis was performed and result was OK. Constraint Operation is ‘Performance Test’, and % Utilization is 84.6%. C14T Pump production was decided on mixed model line, sharing capacity with other variants. WABCO can enlarge the capacity by duplicating performance test rig, operations re-design, or even installing dedicated line if QTC increases rapidly. 项目状态 项目里程碑 状态: PPAP 批准: 2012.09.30 Pilot MRD: 2012.11.01 R@R: 2013.02.04 SOP: 2013.04.04 G G G G PSW 已批准 问题与措施 检具制造检查A/B表未签署 工装模具验收文件未批准 GP-10 证书未签发 GM3660 未签发 EP 账号没激活. . G G G G G * LLC 展示 -LGE 真空泵螺栓错装 * 5W2H What : 错将长螺栓装成短螺栓。 Why : 装配错误 Who : GM TEP 操作员 Where : GM TEP When : 19-Apr-2012 How : 螺栓错装后，在装配到发动机是无法达到规定扭矩。 Good: Bad: Lessons Learned P-FMEA阶段识别相似零件错装的风险. 过程防错作为杜绝类似问题的首选措施. 物料盒定制管理或不同的物料盒. Why Happened 操作者错误装配. Countermeasures 设计放错装置. 1 个短螺栓 2 个长螺栓 应该装长螺栓的位置装配了短螺栓 推广应用：SGE产品螺栓装配工位配置了上、下两组传感器，用于探测螺栓是否错装。 * LLC 展示 -LGE 真空泵衬套生锈 * 5W2H What : 衬套生锈 Why : 衬套被污染导致生锈 Who : GM Spring hill 操作员 Where