年产30万吨线材车间工艺毕业设计解析.doc

摘 要 根据设计任务要求，进行年产30万吨线材车间设计。设计参考众多国内外先进的线材生产厂，由任务书产量要求，选择高速线材生产方式。 为保证高速下顺利轧制，全线为平立交替布置，轧件无扭运行，尽可能减少事故隐患。粗中轧机采用高刚度二辊短应力线轧机，预精轧机前两架短应力线轧机，后四架采用悬臂式轧机，这样可以安装高硬度耐磨碳化钨辊环，延长轧辊孔型寿命，保证最终产品精度。精轧机组采用6架方案，皆为超重V型悬臂成组传动轧机，生产线预精轧后采用了长段高强度水冷，保证精轧轧件温度较低。精轧后的穿水冷却，保证吐丝机吐丝温度。产品按照德国DIN标准A级生产（Φ5.5±0.1㎜）。 关键词：线材；短应线轧机；平立交替；控制冷却 ABSTRACT This task is to design workshop that can produce 30 Kt hard wire. Re-ferring to a number of domestic and international advanced hard wire work-shops and according to the task requirement, the high speed produce pattern is chosen. In order to successfully rolling hare wire at high speed, all mill on the produce line set horizon-tal and vertical looper. In the rolling process, the rolling piece has notwist , thus, the hidden accident can be reduced. Rough and middle mill are heavy-rigidly two-roller short stress thread stands, as to pre-finishing mill group, the former two stands are short stress thread , the later fourstands are cantilever, which are able to install high hardness and wearlessness rollcollar made from WC so that the life of roller pass can be longer, therefor, the precision of produc-tion can be satisfied. The finishing mill group adopt 6 stands, which all are over weight V-type no twist cantilever mill and used entire group driving. At the exit of finishing mill group, the two sizing diameter stands are equipped to ensure higher rolling speed and the stable size pr-ecision. Keywords: hard wire; short stess thread; horizontal and vertical looper,over weight V-type; controll cooling.  目 录 摘 要 II ABSTRACT II 引 言 - 1 - 第1章 绪 论 - 2 - 1.1 线材的定义 - 3 - 1.1.2 线材的用途 - 4 - 1.2 我国线材生产概况 - 5 - 1.2.1 技术上的差距 - 6 - 1.2.2 管理上的差距 - 6 - 1.2.3 市场分析 - 6 - 第2章 线材轧制生产工艺过程 - 7 - 2.1 工艺过程制定依据 - 7 - 2.2 线材生产工艺特点 - 7 - 2.2.1 轧制速度进一步提高使轧机生产能力提高 - 7 - 2.2.2 采用连铸坯热送热装工艺 - 8 - 2.2.3 无头轧制 - 8 - 2.2.4 粗中轧机组采用全平 / 立布置实现全线无扭轧制 - 8 - 2.2.5 预精轧机采用与无扭精轧机相同结构的“微型无扭轧机” - 8 - 2.2