[CG125凸轮工艺改进.docVIP

摘 要 摩托车CG125凸轮轴是CG125发动机重要零部件之一，它的加工质量的好坏将直接影响到发动机功率、扭矩、排放等性能的优劣。本次毕业设计以摩托车CG125凸轮轴加工工艺为例，制定出相应工艺，直接指导生产加工过程，要求产品加工质量达到产品图纸设计要求。旨在保证加工效率高，生产成本低，具有可行性。另外，本次设计还通过对摩托车凸轮轴加工工艺国内外资料的查询与了解，从以下几方面进行制定摩托车凸轮轴CG125加工工艺设计：毛坯设计、机械加工工艺设计、热处理工艺设计、重要工序的夹具设计、重要工序的检具设计、加工设备选择。例如，从粗加工、精加工和热处理三个方面阐述了机械加工的部分工序；分别以中心钻设计、塞规设计和粗车长头夹具为例介绍了刀具、夹具和检具的选择和设计。通过这些设计系统的讲述了凸轮轴成型的过程，达到此次毕业设计的目的。 关键词：凸轮轴 热处理 加工工艺 夹具 检具 ABSTRACT Motorcycle CG125 camshaft is one of the important parts of CG125 engine, its processing quality is good or bad will directly affect the engine power, torque and emission performance. The graduation design in CG125 motorcycle camshaft processing technology, for example, formulate the corresponding process, guide the production processing, product processing quality meet the requirements of product design. To ensure high machining efficiency, low production cost, has the feasibility. In addition, the design of motorcycle camshaft by processing data query and understand both at home and abroad, from the following several aspects to make CG125 motorcycle camshaft machining process design, blank design, machining process design and heat treatment process design, the important process of fixture design, fixture design, processing equipment selection process. From the rough machining, finish machining and heat treatment, for example, from three aspects this paper expounds the mechanical processing part of the process. On center drill design, plug gauge design and coarse conductor head fixture as an example this paper introduces the selection and design of cutting tool, jig and fixture. Through these design system on the camshaft molding process, designed to meet the graduation. Keywords: Camshaft；Heat treatment；Processing；Fixture；Submit 目录 摘 要 I ABSTRACT II 1 绪论 1 1.1 本课题的目的及意义 1 1.2国内外研究现状分析 1 1.3 凸轮轴的性能要求 2 2 毛坯设计 3 2.1 CG125凸轮轴可锻铸铁坯件生产工艺流程 3 2.2 凸轮轴毛坯设计简图 3 3 热处理工艺设计 5 3.1 热处理概述 5 3.2 CG125凸轮轴热处理工艺 5 3.2.1 调质 5 3.2.2 高频淬火 6 3.3 化学热处理