本科毕设论文_凸轮轴摇臂室座气水双检机设计.docVIP

摘要 为了提高发动机的工作性能，提高产品的生产质量，减少零件的生产成本，又由于凸轮轴摇臂室座是铸件，会因为有砂眼，气孔，缩孔，披缝等缺陷而影响发动机的性能。故要设计一个凸轮轴摇臂室座气水双检机来对凸轮轴摇臂室的质量进行检测。该气水双检机是由机架组件、水箱总成、主压封装置、右侧压封装置、左侧支撑装置、后堵封装置、摇臂装置、非机动轨道、底座组件、电柜组件、液压站组成。根据检测要求，设备工作时，手动将待检工件拉入工作台板定位好，按双手启动按钮后，夹紧装置将工件夹紧，然后封堵装置动作将工件封堵。封堵到位后，检漏仪启动按要求向工件内腔充入压缩空气，经平衡及检测后，仪器显示工件的泄漏值并通过指示灯在控制面板处显示检测结果，然后下料；不合格件水箱上升，方便查找漏点。该机采用单工位形式，工件检测时配备单独的夹紧及封堵夹具，采用一台干式气体泄漏检测仪，对工件进行泄漏检测。夹紧及封堵采用液压为原动力。而且设备机架采用铝型材组装框架结构，且夹具的设计方便产品换型时更换。 关键词：封堵夹具 气动系统 液压系统 压封装置 Abstract In order to improve engine performance, increase the product quality, reduce the production cost of parts, another the camshaft rocker seat casting, because the have trachoma, porosity, shrinkage, Phi sewing defects and affect the performance of the engine. Therefore, to design a camshaft rocker seat air-water double-check to detect the quality of the camshaft rocker. The gas-water double-check machine rack assembly, the assembly of the tank, the main pressure seal device, pressure sealing device on the right, the left side of the supporting device, after dam device, rocker device, non-motorized track, the base assembly, electrical cabinets components, hydraulic station. According to the testing requirements, the device is working, the manual will be seized artifacts pulled into the table plate good location, press the start button with both hands, clamping the workpiece clamping device, and then plugging the device moves the workpiece closure. Closure is in place, the leak detector to start on demand the workpiece cavity filled with compressed air, balanced and testing, the instrument displays the value of the leak of the workpiece by the indicator in the control panel displayed at the test results, and then cutting; fail piece tank up, easy to find the leak. The machine uses a single station with separate clamping and closure fixture in the form of the workpiece is detected, the use of a dry-type gas leak detector, leak detection of the workpiece. The clamping and plugging hydraulic as the driving force.