铣削原理及铣刀磨损形式-摘要.pptVIP

There are three common pitch designations: coarse, medium and fine. Each has its proper application area. We have already learned that coarse pitch is recommended where heavier feeds per tooth and maximum depth are required. Coarse pitch cutters are designed with maximum chip clearance and large chip gullets. Coarse pitch cutters, use the least horsepower since they have the fewest teeth. We do not yet know how much horsepower our specific operation will require. In our pretend tool crib, we have a coarse pitch cutter available, so we will select a coarse pitch cutter. * For most face mill cutters it seems like 10 thousands speed per tooth is ….. * Right is more common; left is less common. A couple loads of inserts will pay for the left hand cutter. Right hand Cutter throws chip up in air; left hand cutter throws the chips down * * * * Workpiece dimensions will determine the best choice for the diameter of face mill to be used. * We recommend choosing a cutter 1-1/2 times larger in diameter than the width of cut of the part. By doing this, we can insure a good entry angle and sufficient chip thickness to achieve good tool life. Chip thickness and entry angle will soon be discussed in more detail. * Another way of stating this is to suggest using a 3 to 2 ratio. For example, a 2?wide cut, use 3?diameter cutter; a 4?wide cut calls for a 6?diameter cutter. * In milling you have to deal with principles of physics and thermodynamics. A caster follows the axis of the center assembly. Caster effect. * What we’re trying to do is to get you to understand everything about milling operations. Climb mill – the cutter is climbing over the work. Use lead angle geometry whenever possible. That is the key. Most parts you machine today have to come to a square shoulder. Complexity is a large part of machining. Why do we have nc’s? because of contouring. Rough first, finish with a finishing angle cutter. Select pitch that keeps two teeth engage in work. Lathe: cylindrical part