BODYPROCESS讲解.ppt

Vehicle Manufacturing Engineering Body Process and New Project BODY PROCESS 1. Body Shop 位置 Press Body Paint General Assembly 大小冲压件数量 約 ３００件/台 车间立柱 １bay=15mX15m 物流通道 生产区域 物料存储区 2. 车身车间概述 　气源的要求 输入压力：0.6 MPa 气管颜色：蓝色 气源为开环系统；每15米，车间提供1个气源接口 车间B+U的输入 　车间的能源主要包括水、气、电；所有这些主管路的排设均在车间地面高度７米以上；７米以下的部分由M+E供应商负责 　焊接冷却水的要求 输入压力：0.4 MPa　　输出压力：0.25 MPa 输入温度：24° 　 输出温度：27° 进水管颜色：绿色 出水管颜色：黑色 焊接水为闭环系统；每15米，车间提供1个焊接冷却水接口 　电源的要求 　车间使用的电压分380V和220V 　电源的分配采用母线＋插接箱的结构； 　母线分为焊接母线和清洁母线；焊接母线的作用是为焊接设备提供电源供应；清洁母线的作用是为照明和控制元器件提供电源供应；１台焊机需要１个插接箱；１个控制箱需要１个插接箱 　地面的承重 　车间的地面承重通常都是3吨/平房米 　在压机区域的地面承重是5吨/平房米 3. Body Assembly Process Under Body Major Process Component of Body Shop Body Side (左) Body Side (右) Main Body (Framing) Closure Parts Body in White (Fitting) to Paint Shop Under Body Skid (搬送用) Motor Compartment Rear Floor Front Floor To Next Process Under Body ASM 3. Body Assembly Process Under Body Major Process Component of Body Shop (Modular Build ) Body Side (左) Body Side (右) Main Body (Framing) Closure Parts Body in White (Fitting) to Paint Shop Body Side (左) Body Side (右) Body Side RH Body Side LH To Next Process 3. Body Assembly Process Under Body Major Process Component of Body Shop Body Side (左) Body Side (右) Main Body (Framing) Closure Parts Body in White (Fitting) to Paint Shop Main Body (Framing) Body Side RH Body Side LH Under Body ASM Framing (Marriage) Roof Rear End Shelf To Next Process Closure Parts Closure Parts 3. Body Assembly Process Under Body Major Process Component of Body Shop Body Side (左) Body Side (右) Main Body (Framing) Body in White (Fitting) to Paint Shop Deck Lid Hood Fender RH Fender LH Front Door LH Front Door RH Rear Door RH Rear Door LH To Next Process 3. Body Assembly Process Under Body Major Process Component of Body Shop Body Side (左) Body Side (右) Main Body (Framing) Closure Parts Body in White (Fitting) to Paint Shop Body in White (Fitting) Main Body Deck Lid Rear Door LH Rear Door RH Front Door LH Front Door RH Fender LH Fender RH Hood to P