注塑成型常见问题及对策要点.pptVIP

* 案例 (银纹) * 改进方法 材料 注塑前先根据原料商提供数据干燥原料 模具设计 增大主流道、分流道和浇口尺寸 检查是否有充足的排气位置 成型工艺 选择适当的注塑机和模具 切换材料时，把旧料完全从料筒中清洗干净。 增大背压 改进排气系统 降低熔体温度、注塑压力或注塑速度 * 成型问题-缩痕 缩痕是指制件在壁厚处出现表面下凹的现象，通常在加强筋、沉孔或内部格网处出现。 沉孔形成的原因分析 注塑压力或保压压力过低 保压时间或冷却时间过短 熔体温度或模温过高 制件结构设计不当 * 案例 (缩痕) * 改进方法 结构设计 在易出现缩痕的表面进行波纹状处理 减小制件厚壁尺寸，尽量减小厚径比 重新设计加强筋、沉孔和角筋的厚度，它们的厚度一般推荐未壁厚的50-80%。 成型工艺 增加注塑压力和保压压力 降低熔体温度 增加浇口尺寸或改变浇口位置 * 成型问题-熔接痕 熔接痕是指两股料流相遇熔接而产生的表面缺陷 熔接痕产生原因分析 制件中如果存在孔、嵌件或是多浇口注塑模式或是制件壁厚不均，均可能产生熔接痕。 * 案例分析 (熔接痕) Magnification 560:1 * 改进方法 材料 增加塑料熔体的流动性 模具设计 改变浇口的位置 增设排气槽 工艺条件 增加注塑压力和保压压力 增加熔体温度 降低脱模剂的使用量 * Thank You! * * Place vents in the areas that fill last.? Vents are typically positioned at discontinuities of mold material, such as at parting surfaces, between the insert and mold wall, at ejector pins, and at mold slides. Re-design the gate and delivery system.? Changing the delivery system can alter the filling pattern in such a way that the last-to-fill areas are located at the proper venting locations. Make sure the vent is large enough so that the air present in the cavity can escape during ?injection. Be careful, however, that the vent is not so large that it causes flash at the edge of the molding. The recommended vent size is 0.025 mm (0.001 inch) for crystalline polymers, and 0.038 mm (0.0015 inch) for amorphous polymers. Reduce the injection speed. High injection speeds can lead to jetting, which causes air to become entrapped in the part. Lowering the injection speed will give the air displaced by the melt sufficient time to escape from the vents. * Make sure no contaminated materials, such as dirty regrind, are blended into the original material.Put the cover on the hopper and all bins of material. Airborne dirt can contaminate the original material, leading to black spots. Clean the ejectors and slides. The streaks could by caused by the grease or lubricants on the slides or ejectors.Improve the venting system. If the black specks are found at the end of flow paths or blind spots, t