W11S-25-2000130T说明书.doc

目 录 一、主体概述············································································2 二、主要技术参数····································································3 三、主体结构············································································4 四、润滑系统············································································5 五、液压使用说明····································································5 六、电气控制系统····································································11 七、机器的吊运和保管····························································13 八、机器的安装调试································································13 九、试车与安全操作维护························································14 十、卷板工艺············································································19 十一、机器的日常检查···························································21 附：液压原理图···································································22 基础图··········································································24 一、主 体 概 述 W11S系列上辊万能式卷板机是引进国内外先进技术，结合国内实际情况生产的一种新型卷板机，在该机上预弯和卷板可一次成形，卷板精度高，无需辅助设备，投资少。广泛适用于石油、化工、锅炉、造船、水电、金属结构及机械制造行业。 该机属于液压型三辊卷板机，用于常温状态下将低碳钢（如Q235-B、20g、20R）、低合金钢卷成圆筒形。 上辊可以垂直移动、水平移动。 预弯通过上辊水平移动，使上辊相对于下辊呈非对称位置来实现。 滚圆时通过电动机、减速机带动两下辊进行。 由于下辊的标高不变，所以便于进料和操作。 机床使用环境：温度-5～40°C；湿度≤80%；电源380V±10% 50Hz 二、主要技术参数 序号 名 称 参 数 1 型 号 W11S－25×2000 上辊数显万能式卷板机 2 最大板幅 2000 mm 3 辊子的工作长度 2100 mm 4 最大板厚最大板宽 δ＜245MPa 端曲 Φ800×20 mm 中央 Φ800×25 mm 5 上辊直径 Φ330 mm 6 下辊直径 Φ180 mm 7 下辊中心距 300 mm 8 卷板速度 3.5 m/min 9 加压速度 约130 mm/min 10 主 电 机 Y225S-8 N=18.5kW n=735r/min 11 液压电机 Y132S-4 N=5.5kW n=1460r/min 12 移动电机 Y112M-6 N=2.2kW n=940r/min 13 主减速机 ZSY250-80-1 14 副减速机 CWU63-6.3-3 三、主体结构 设备主体结构是由上辊装置、下辊及水平移动装置、托辊装置、主传动装置、翻倒装置、左右侧机架、底盘和平衡装置等组成。 3-1、上辊装置 上辊装置主要由主油缸、上辊轴承座、上辊、双列调心轴承等组成。两主油缸提供卷制板材所需的加压力，主油缸工作压力为19.5MPa。上辊升降位移量由装在上辊轴承座和机架上的限位器检测上下位移量。 上辊材质为42CrMo，粗加工后调质处理，HB260～300，5～50。按照JB/ZG4289-86轧辊钢