Design_report【DOC精选】.docVIP

Actuator Design Junyang.jin Submitting date: May 1, 2011 Introduction The actuator to be designed is part of an electrical door locker. The specification of the actuator is shown in the appendix. This report will provide the detailed design process and the measurement of important parameters. The graph for illustration will also be given. Discussion The design draft is shown below. The measurement process will include the variables in the figure. Figure 1 Cylindrical linear actuator – cross section According to Ampere’s Law: NI = HairgapXairgap + Hironliron. It is valid to let Hironliron HairgapXairgap, because the permeability of the soft iron is very high. As a result, NI = HgXg = Bg*Xg/0 and Bg = NI0/Xg. For the self-inductance, the formula is L = N= N= . Based on the equation above, . Hence, the force on the plunger is . The flux density varies with the position of the plunger. From the formula above, the maximum B can be found. To ensure the normal work, the iron should not be fully saturated. The maximum B here is assumed to be 0.9Web/m2. The process below indicates some important parameters. , , According to the specification, I=0.5amps, Xg,min=7mm, N=10027, Bmin=0.3webers/m2 and r1=7.3mm induced by the three formulas above respectively. Because the flux is equal in the actuator, . As a result, (BZ=Bg=0.9webers/m2) which indicates Z=r1/2=3.65mm. In order to find r2 and r3, the arrangement of the coil should be taken into account which is associated with the area occupied by the coil, the resistance and the heat dissipation. All the formulas have been given in the design shown below. (1), (2), (3) The equation (1) demonstrates the relationship between the total area of the wire and the N turns coil with insulation. The equation (2) show the resistance related to the length and the area of the coil. Finally, equation (3) is based on the principle that the heat transferred by the coil should be greater th