k700型票据自动冲孔机设计针模及控制部分.doc

K700型票据自动冲孔机设计----针模及控制部分 摘 要 本次设计的任务是票据自动冲孔机的针模及控制部分。 针模是机床的重要的加工部分，它的质量的好坏影响着产品的质量。在设计时首先对模具的结构类型进行了对比，其次，根据设计的要求确定设计方案并选择单工序冲裁模，再次，对冲裁模的各个零件进行了设计计算和选择，最终完成了满足要求的针模。 控制部分是实现机床自动化控制的重要保证，所以要选择安全可靠的生产率高的PLC系统。根据机床的输入输出要求和机床的工作环境选择了西门子公司的S7-200系列CPU为226型的可编程控制器，此可编程控制器提供了40个I/O点，其中24个输入16个输出完全满足了机床的控制要求。 最后对机床的操作以及安全须知进行了叙述，以便工作人员学习操作和简单的故障排查。 关键词:单工序冲裁模，可编程控制器，西门子 K700 stamp automatic punching machine design----Needle mold and control section Author : Chen Lei Tutor :Xue Dongbin Abstract The task is to design stamp automatic puncher of needle mold and control section. Needle-mold is an important part of the machinery processing ,and its quality impacts on the quality of the products. First of all, the structure of mold types were compared,Secondly, By the designning requirements to decide the designning process and choose a single Die,Third, the Die various parts of a calculated design and selection ,Finally to complete the module meet the requirements of the needle-mold. Control section of the machine is an important guarantee to achieve automatic control, to choose high productivity of the PLC system which is safe and reliable .According to the input and output requirements of the machine and its work environment to select the SIEMENS S7-200-226 series CPU to the PLC.This programmable logic controller provides 40 I / O points, including 24 imported 16 output which are fully meet the requirements of the control of the machine. Finally, there was a insruction on operation and safety of the machine, so that staffs can learn how to operate and simplly investigate the failure. Keywords: Single processes die,PLC,SIEMENS 目 录 1 绪论 1 1.1 机床介绍 1 1.2 任务书 3 1.3 方案论证及对比 3 2 针模的设计 5 2.1 冲压技术要求: 5 2 .2 零件的工艺性分析. 6 2.2.1 零件的工艺性分析 6 2.2.2 冲裁件的精度与粗糙度 6 2.2.3 冲裁件的材料 6 2.2.4 确定工艺方案. 6 2.3 冲压模具总体结构设计 6 2.3.1 模具类型 6 2.3.2 操作与定位方式 7 2.3.3 卸料与出件方式 7 2.3.4 模架类型及精度 7 2.4 冲压