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摘要
制造业是一个国家或地区经济发展的重要支柱,其发展水平标志着该国家或地区的经济实力、科技水平、生活水准和国防实力。而制造业的生产能力主要取决于制造装备——机床的先进程度。
本文对减速器箱盖连接孔的加工工艺进行了详细的分析,就其孔的加工提出了“一次装夹,多工位加工,达到产品图样的精度要求”的思路。根据这一思路设计了四轴头多工位同步钻床。
该组合机床由立柱、立柱底座、中间底座、Y、Z轴液压滑台、液压站、动力头、刀具、控制部分等组成。本文对各部分的设计进行了详细的计算和论证,并提出了优化工艺结构的方法。采用的PLC控制稳定可靠。它的研制成功对提高箱盖孔加工的工作效率和质量具有重要的意义。机床设计分析后,提高工效3~5倍,达到了国内同行业的领先水平。
关键词:制造业;减速器;四轴头多工位同步钻床;组合机床;PLC控制
Abstract
The Manufacture is an important support of economic development in a country or area. Its level of development stands for the economic power, technical and scientific level, living standard and national defensive power of the country or area. While the capability of production in trade of manufacture mostly depends on the advanced producing equipment-machine tool .
This paper has carried out detailed analysis for the case cover processing technology of gear reducer that joins hole, the processing for its hole have put forward the train of thought of once pack folder, work position is processed , reach the precision requirement of product pattern .According to this train of thought , have designed the four-axle first work drilling machine of bit alignment.
This modular machine tool is formed by pillar , pillar base , center base, Y、Z axle hydraulic slide unit, hydraulic station, head, cutting tool and control partial etc . The design of this paper for each part has carried out the detailed method that calculates and expounds and proves and has put forward the structure of optimization technology. The PLC control of adopting is steady and reliable. It has important meaning to raising the working efficiency and quality of case cover hole by the successful design of machine tool. After the design of machine tool is analysed, raise the work efficiency 3~5 times, have reached the lead level in the domestic trade of the same occupation .
Keyword: Manufacturing industry;Gear reducer;The four-axle first work drilling machine of bit alignment;Modular machine tool;PLC controls.
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