无心磨削错误的常见原因教材.ppt

COMMON CAUSES OF CENTERLESS GRINDING ERRORS 无心磨削错误的常见原因 Burn Marks on the Workpiece 工件灼伤标记 Cutting on trailing edge of the wheel (Spiral Burn) 尾缘切口（螺旋纹） Insufficient coolant (Shadow and Spots) 冷却液不足（阴影和斑点） Dull or flat diamond (Shadows and Glazed Grinding Wheel) 金刚笔太钝（阴影和砂轮釉面） Grinding wheel dressed with too slow a diamond traverse rate (Glazed looking Grinding wheel) 砂轮修整时金刚笔速度太慢（砂轮呈现釉面） Wheel too hard 砂轮太硬 Too heavy stock removal 磨削量过大 Chatter颤振 Blade not properly clamped 托板没固定好 Glazed wheel caused by dull diamond, wheel too hard, grit size too fine or dressing rate too slow 釉面砂轮成因：金刚笔太钝、砂轮太硬、砂粒太细、修整速度太慢。 Work too high above center 工件离中心线太远 Blade too thin or warped 托板太薄或卷曲 Wheel out of balance 轮子失去平衡 Motors out of balance 电机失去平衡 Stock removal too heavy (Line of Cut Not Set Correctly) 磨削量太大 （切削路线不直） Chatter Con’t. 颤振 Machine leveling screws not adjusted for even torque when machine is finally leveled 机器最后调平后螺母上紧程度不均 Blade being used is too long for the width of the wheel 托板相对于轮子宽度太长 Outside “floor harmonics” 机器外面“地面谐波” Grinding wheel mount fits loosely on spindle 砂轮松动 Blade angle too steep (300 Standard) 托板上表面角度太陡（标准30°） Erratic Sizing 尺寸不稳定 Work improperly rough ground 粗磨精度不够 Parts overheating during cut, due to improper wheel or insufficient coolant 磨削时由于砂轮不好或磨削液不足杆受热过度 Loose work support blade 托板松动 Insufficient lubrication on lower slides causing slides to hang or jump (infeed). Too much lubrication oil (Thrufeed) 下滑块润滑不够导致进刀时滑块每次进刀量不一致（切入磨）。润滑油过多（通磨） Gibs not properly adjusted on upper and lower slides 上下滑块没有调整好。 Erratic Sizing Con’t.尺寸不稳定 Regulating wheel camming 导轮凸轮板问题 Soft wheel 轮子太软 Wear on infeed screw and nut 进给螺钉螺母磨损 Infeed lever not held tight (for thrufeed work) 进给装置没有固定好 Improper tension on backlash spring 消隙弹簧张力不合适 Feed Lines 进料线纹 Grinding wheel not relieved on exit side 砂轮出口端没有修整好 Work guides not properly set 夹板没调好 On long bar fixtures – excessive pressure on work piece by roller hold-down 长轴夹具- 工件受压过大 Finish光洁度 Setup not correct 设置错误