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Finishing Operations Coated Abrasives Coated abrasives are made of aluminum oxide, silicon carbide and zirconia alumina Coated abrasives have more open structure than the abrasives on grinding wheels They are used to finish flat or curved surfaces of metallic and nonmetallic parts, metallographic specimens, and in woodworking Copyright ? 2010 Pearson Education South Asia Pte Ltd Finishing Operations Belt Grinding Used as belts for high-rate material removal with good surface finish Replace conventional grinding operations Microreplication perform more consistently than conventional coated abrasives and the temperatures involved are lower Copyright ? 2010 Pearson Education South Asia Pte Ltd Finishing Operations EXAMPLE 26.5 Belt Grinding of Turbine Nozzle Vanes Turbine nozzle vanes shown The vanes were mounted on a fixture and ground dry at a belt surface speed of 1,800 m/min Copyright ? 2010 Pearson Education South Asia Pte Ltd Finishing Operations Wire Brushing Also called power brushing The workpiece is held against a circular wire brush that rotates Wire brushing is used to produce a fine or controlled surface texture Honing Used to improve the surface finish of holes Tool has a reciprocating axial motion and produces a crosshatched pattern on the surface of the hole Copyright ? 2010 Pearson Education South Asia Pte Ltd Finishing Operations Superfinishing Light pressure is applied and the motion of the honing stone has a short stroke Motion of the stone is controlled so that the grains do not travel along the same path on the surface Copyright ? 2010 Pearson Education South Asia Pte Ltd Finishing Operations Lapping Used for finishing flat, cylindrical, or curved surfaces The lap is soft and porous and is made of cast iron, copper, leather or cloth The abrasive particles are embedded in the lap or carried in a slurry Copyright ? 2010 Pearson Education South Asia Pte Ltd Finishing Operations Polishing A process that produces a smooth, lustrous