630型螺纹镗床床身及总体结构设计讲解.docx

630型螺纹镗床床身及总体结构设计 Design of 630 Type Screw Thread Boring Machine Bed and Overall Structure 学 院： 专 业 班 级： 学 号： 学 生 姓 名： 指 导 教 师： 2015年6月 摘 要 螺纹因结构简单、使用方便、而得到广泛使用。管路系统多采用管螺纹。管螺纹的加工质量和效率是石油和地质行业中涉及面较广，比较重要的一类机械加工问题。管子的螺纹质量好坏和性能优劣，直接影响着石油等行业。例如：油井管由管箍锥度螺纹将单根油井管连接，在工作时要长时间承受拉伸压缩弯曲、内压外压和热循环等复合应力的作用。螺纹连接部位是最油管管路系统最薄弱的环节之一，失效事故80%以上发生在螺纹连接处。因此螺纹加工是管路系统生产中最重要的工序，也是决定管路质量的关键工序。普通机床加工螺纹时，很难达到市场上对螺纹管子质量要求，且生产率低。并且由于机床自身限制，缺少加工大型管子的能力。本课题设计开发一种专用镗床，用于加工大型管子螺纹。主要应用对象为油井管子、油液运输管路管子等。计划在实际加工生产中达到：①比较高的切削效率; ②比较高的自动化程度;③比较高的加工精度。螺纹镗床为专用机床，主要用于加工管子螺纹。在设计方面，采取刀具旋转进给而钢管静止不动的切削加工方式。刀具旋转的切削方式转动惯量小,能量消耗少,切削比较平稳,螺纹加工精度高。重点研究设计机床的主传动系统，进给系统及床身总体结构布置等。辅助系统，如上下料、装夹、刀架、数控编程软件等可参考目前已有的技术。最终整合，设计出完整的螺纹数控镗床。 关键词：管螺纹，镗床，石油管子 Abstract Thread because of simple structure, convenient use, and widely used. Piping system with pipe thread. The processing quality and efficiency of pipe thread is to a wide range of industries of petroleum and geological, of the more important kind of mechanical processing. Pipe thread quality and performance of a direct impact on oil and other industries. Such as oil well pipe by hoop taper thread connect single oil well pipe, in the long time to work when tensile compression bending, internal pressure outside pressure and the role of the thermal cycle and other complex stress. Threaded connection is one of the most oil pipe line systems weakest link, failure accidents by more than 80% in the thread connection. So the thread processing is one of the most important working procedure in the production of piping system,is to determine the key process of pipeline quality. Common machine tool processing, difficult to meet the market demands for threaded pipe quality, and low productivity. And because the machine itself restrictions, lack of the ability of processing large pipe. This topic is designed and developed a kind of special boring machine, used for machining large pipe threads. The main application object for oil well p