8-涂布技术与设备试卷.ppt

计量装置 Fundamentals page 2  基本原理 第二页 We will consider the four most popular coating methods: Blade coating both bent and stiff 刮刀涂布，硬刮刀和软刮刀 Air Knife Coating 气刀式涂布 Rod Coating 棒刀式涂布 Metering Size Press/Roll 计量式施胶涂布/辊式 Blade vs Airknife vs Rod/Metering Size Press刮刀式涂布和棒式/计量式施胶涂布的比较 影响涂布机运转的因素 刮刀式涂布 Blade coaters are the most commonly used metering device in the paper board industry ——在造纸工业的涂布应用中刮刀式涂布是最 常见的方式 ridged blade 硬刮刀 bent blade 软刮刀 Typical Operational Conditions for Blade Coaters刮刀涂布的典型工作条件 Head angle 0 刮刀角 35 to 50 15 to 25 Coating solids 涂料固含量 45 to 70 45 to 70 Coater Speed 涂布车速 To 2000 m/min 200 to 1200 m/min Coating Visc. 涂料粘度 800-3000 800-1500 Best suited for 最适合于 LWC ,pre-coats and low coat weight Board and high coat weights Biggest concern 最关系到 Blade streaks 刮刀条纹 Blade streaks 刮刀条纹 Stiff Blade硬刮刀 Bent Blade软刮刀 Blade Coaters-Ridged刮刀涂布机 – 硬刮刀 Ridged blade coater advantages硬刮刀涂布的优点 平整的纸面- 优异的凹版和胶版印刷性能 高速或高固含量下的良好的涂布量控制 当用短留着型涂布设备时，非常适合轻涂纸LWC Stiff Blade Bent Blade Immobilized coating layer Coating colour Paper P 5.28-BLAD-TE-0152e Blade Operation Modus * | Training material DynaCoat | * blade angle adjustment blade load adjustment DynaBlade CCoat weight control * | Training material DynaCoat | * Ridged blade disadvantages 硬刮刀涂布的缺点 在低速时很难达到高的涂布量 刮刀压力越大，保水性越差 erational issues 操作方面 blade lines/streaks 刮刀条痕 blade wear can be high 刮刀磨损严重 Blade Coaters-Bent刮刀涂布机 – 软刮刀 Bent blade coater advantages 软刮刀涂布的优点 same smooth coating as stiff blade 像硬刮刀一样的平整纸面 ability to obtain high coat weight at low speed or solids 在较低的车速或固含量下，得到较高的涂布量 can apply high coat weight on smooth substrates with few blade lines 在光滑的底面上得到高的涂布量，刮刀条痕较少 less problems with streaks than stiff blade 刮刀条痕较硬刮刀少 Bent blade disadvantages 软刮刀涂布的缺点 poor ability to achieve low coat weight at high speeds 在高速下较难达到高的涂布量 high coating dewatering at high blade angle/ pressure 在大的刮刀角度或加压时保水性能差 Operational issues