金属成型基础讲稿.ppt

ME 310 Tim McLaren Lecture 1 Fundamentals ofMetal Forming Course Hour: 3 Basic requirements: Recalling the principles and concepts of the course “Metal forming: mechanics and principles” Acquainting with classification of forming processes, Acquainting with temperature in metal working, hot working, cold working, strain rate effects, metallurgical structure, hydrostatic pressure, workability, residual stresses; acquainting with friction and lubrication in metal forming processes mechanics of metal working Emphasis: classification of forming processes and temperature in metal working, Temperature in metal working, friction and lubrication in metal forming processes Difficulties: Mechanics of metal working, Residual stress Home work: Read the textbook from pages 287-297 Metal Forming Plastic Deformation to Change Shape No Volume Change Stresses Yield Good Forming Properties Low Yield Strength High Ductility Elevated temperature, low strain rate and lubrication can Help Bulk forming Forging Drawing Bulk Deformation Significant Deformations Massive Shape Changes (w/o Waste) “Blacksmith” Work in Plastic Region Flow Stress Yf= K?n Cold Working Advantages Better Accuracy, Closer Tolerances; Better Surface Finish; Increased Strength and Hardness Disadvantages Higher Forces, Power; Limited Deformation; Annealing May Be Required Hot Working Above Recrystallization Temp. (0.5Tm) Advantages Substantially Lower Force, Power Needed Significant Deformations Possible n Approaches Zero No Work Hardening (Strengthening) Isotropic Properties Extended Material Applications Disadvantages No Strengthening Lower Accuracy Lots of Heat Energy Required Severe Surface Oxidation Poor Surface Finish Higher Tool Wear Temperature Strain Rate Friction Metal forming products of our country * ◆ Characterized by significant deformations and massive shape changes ◆ Bulk refers to workparts with relatively low surface area-to-volume ratios◆ Starting work shapes include cyli