课程设计总体方案研究.doc

课程设计 课题：连接工程及自动化工装设计 题目 操作室结构 班级 材控1106 姓名 宋守亮 学号 U201111357 目录 一、总体方案要求 1.1结构特点···················································06 1.2结构制造符合的技术要求································06 1.3结构的材料成分···········································06 1.4结构材料的力学性能·····································07 1.5结构的加工方法··········································07 1.6结构的焊接成形方法·····································07 1.7结构用的焊接材料·······································08 1.8结构的热处理技术 ·······································08 1.9生产设备 ·················································08 1.10结构检验 ················································08 二、生产制造工艺过程设计说明 2.1原材料的购买············································10 2.2原材料的预处理···········································10 2.3备料························································11 2.4焊接所需的定位夹紧装置································12 2.5焊接························································13 2.6焊接质量检验·············································15 2.7力学性能检验 ············································16 2.8涂漆························································16 2.9包装························································16 焊接工艺设计说明 3.1焊前准备····················································17 3.2焊接工艺····················································17 3.3焊接设备····················································17 3.4焊接材料····················································17 3.5焊接参数····················································17 3.6焊接顺序····················································18 总体方案 图1 图2 图3 图4 图5 1、结构特点 该吊车操作室结构主要由六个面的钢板组成，不需要承受很大的载荷，上板有吊耳，运输时需要承受很大的载荷。吊耳本身的强度是结构设计中的关键问题。 （1）长度、高度、宽度尺寸不应超过允许偏差。 （2）底板与地面的平行度不应超过允许偏差值；支撑板的垂直度偏差、构件长度方向的扭曲偏差均不应超出规定偏差。 （3）各零件间装配间隙及角度的偏差，不能超出规定。 （4）焊缝外形尺寸偏差及焊接缺陷、各零件的局部变形量均不能超出规定。 在上述技术条件中，焊接变形是造成难以满足要求的主要原因。工艺设计时不应该依靠焊后的矫正来达到技术条件，而主要靠采用合理的备料、装配—焊接顺序及工艺来预防焊后变形。 2、结构制造符合的技术要求 化学成分、力学性能、技术条件应分别符合GB/T700—1988《碳素结构钢》