基于贝加莱工控产品的多桩锤同步振动控制系统.doc

基于贝加莱工控产品的多桩锤同步振动控制系统 周晓霞 （贝加莱工业自动化（上海）有限公司，上海210023） 摘要：本文主要论述振动法打桩施工中所采用的电动振动锤多桩锤联动方案。多桩锤同步振动方案是解决单锤打桩功率不足问题的一种有效方法。作者对多锤同步振动控制的基本原理进行了论述，在此基础上设计了基于贝加莱ACOPOSinverter变频器和Ethernet Powerlink 工业实时以太网的主从速度补偿同步振动控制系统并制订了速度同步与相位同步的控制策略。工业试验表明，这种基于实时高速以太网通讯的多锤联动控制系统能较好地实现同步振动，其响应快速，稳定性好，速度差与相位差均能满足施工要求。 关键词：打桩锤；多锤联动；同步振动；ACOPOSinverter变频器；Ethernet Powerlink 工业实时以太网 中图分类号：TP271 文献标识码：B Synchronous Vibration Control System for Multiple Pile Hammers Based on BR’s Industrial Control Products ZHOU Xiao-xia (BR Industrial Automation (Shanghai) Co., Ltd., Shanghai 210023) Abstract: This paper mainly deals with the scheme of multi-pile hammers linkage of motor-driven vibratory hammer, which has been adopted in pile driving constructing by using the vibration method. The scheme of multi- pile hammers synchronous vibration is an effective way to solve the problem of under-power for pile driving by using single pile hammer. The author expounds the fundamental principle of multi-pile hammers synchronous vibration control and on that basis, the synchronous vibration control system with the master-slave angular velocity compensation based on BR’ ACOPOSinverter frequency converters and Ethernet Powerlink industrial real time Ethernet is designed, meanwhile, the control strategy of angular velocity synchronization and phase synchronization is made. The industrial experiments show that the real time high speed Ethernet communication based multi-pile hammers linkage control system is able to achieve synchronous vibration properly with its rapid response, well stability, small angular speed difference and phase difference, which can satisfy the requirements for construction. Keywords: Pile hammer; Multi-pile hammers linkage; Synchronous vibration; ACOPOSinverter frequency converter; Industrial real time Ethernet 0 引言 打桩锤（机）是用来实施预制桩的打入（压入）和拔出作业的土建施工机械，目前使用的有柴油锤、液压冲击锤、电动冲击锤、液压静力锤、振动锤等，早期曾广泛使用重力落锤和蒸汽锤。 按预制桩沉入的作业方式来划分，主要有打入法（又称冲击法）、压入法和振动法。 振动法是使桩身产生高频振动，从而使桩尖和桩身周围的泥土阻力大大减小，预制桩在自重和所