价值流图图标详解.ppt

Information Flow Icons ? 2005 Gemba Research Rev: 7-13-05 Kaizen Lean Manufacturing Consulting * Value Stream Mapping Icons Material and Information Flow Diagrams 1x Daily I 2700P 1440NP I 950P 500NP I 355 375 I I 340 275 I I 375 0.4D 21D 0.2D 0.3D 0.4D 0.3D 1.5D 4.1D 100S 100S 100S 54.1K Sec 95Sec 200 Sec 90 Sec 120 Sec 45S 45S 35S 15K Sec 35 Sec 25 Sec 5 Sec 500’ 25’ travel 25’ 1200’ 30’ 256’ 660’ 150’ 450’ Cross Dock Airplane Shipment Warehouse or Depot Process Icons Company Supplier Data Box C/T = 20 sec. C/O = 1000 sec. 2 Shifts Attach Bracket Company Customer Kaizen Burst Person (operator, assembler, FTE) Material Flow Icons Truck Shipment Push Arrow Finished Goods to Customer F I F O Max. 20 pcs First In First Out Sequence Flow Supermarket Pull Buffer or Safety Stock Inventory 200 pieces Manual Information Flow Electronic Information Flow Weekly Schedule O X O X Heijunka scheduling (leveling mix volume) “ Go see” Scheduling Order release / work orders 30/60/90 Day Plan Forecast Withdrawal Kanban Production Kanban Signal Kanban Kanban Post Kanban Arriving in batches Sequenced Pull Ball Pull Signal Icons A: P: Q: FPY: Batch size: Changeover time: sec Cycle time: sec Process time: Manual: Auto: # shifts: # operators: # machines: Process: Electronic Information Flow Who? What? How? How Often? Electronic Information Flow Who? What? How? How Often? Electronic Information Flow Who? What? How? How Often? Electronic Information Flow Who? What? How? How Often? Electronic Information Flow Who? What? How? How Often? Electronic Information Flow Who? What? How? How Often? Electronic Information Flow Who? What? How? How Often? Electronic Information Flow Who? What? How? How Often? Manual Information Flow Who? What? How? How Often? Manual Information Flow Who? What? How? How Often? Manual Information Flow Who? What? How? How Often? Manual Information