急冷塔制作工艺设计详解.docx

急冷塔制作工艺设计专业：焊接技术与工程班级： 11焊接一班姓名：张桄递摘 要本文介绍压力容器的制造过程，并且简述了各主要部件（包括筒体、封头、接管、支座等）的制造过程。由于急冷塔的内直径较大，筒壁厚较薄，需要采用现场制造。根据急冷塔的结构特点，该产品主要由Q235A材质制造而成，本文将在介绍Q235A压力容器用钢材料的焊接性的基础上，简述压力容器（急冷塔）的制作工艺。介绍急冷塔的焊接质量保证措施以及焊接变形的防止措施，对同类设备的制造有着很重要的借鉴意义。本设计首先介绍了压力容器（急冷塔）的结构设计，并且分析了制造本产品所用材料Q235A压力容器用钢的化学成分、力学性能以及焊接性。然后根据压力容器（急冷塔）的结构，制定该压力容器的焊接工艺和工装流程。采取合理的制造工艺才能保证设备顺利的完工，并且优化焊接工艺，可以提高焊接质量。关键词：压力容器（急冷塔）、Q235A、焊接性、结构、焊接、检验、组装。AbstractThis article describes the manufacturing process of the pressure vessel, and outlined the major components (including cylinder, head, over, mount, etc.) manufacturing process. Due to the large inner diameter of the quench tower, the wall thickness of thin, need on-site fabrication. According to the characteristics of the quench tower, the products are mainly made of Q235A material from, this article will introduce the weldability of base material Q235A pressure vessel steel, the brief pressure vessel (quench tower) of the production process. Introduction quench tower welding quality assurance measures and measures to prevent welding deformation, similar equipment manufacturing has a very important reference.This design introduces the pressure vessel (quench tower) structural design and analysis of the manufacturing of the products used by the chemical composition, mechanical properties and the welding material Q235A steel pressure vessel. Then according to the pressure vessel (quench tower) structure, the development process of the welding process and tooling pressure vessel. Take reasonable manufacturing process to ensure the successful completion equipment, and optimize the welding process, welding quality can be improved.Key words:Pressure vessel (quench tower), Q235A, weldability, structure, welding, inspection, assembly.引 言压力容器是容器中其中的一种，为了与一般容器(常压容器)相区别，只有同时满足下列三个条件的容器，才称之为压力容器：（1）工作压力大于或者等于0.1Mpa(工作压力是指压力容器在正常工作情况下，其顶部可能达到的最高压力（表压力）); （不含液体静压力） （2）内直径（非圆形截面指其最大尺寸）大于等于0.15m。且容积（V）大于等于0.025立方米，工作压力与容积的乘积大于或者等于2.5MPa-L(容积，是指压力容器的几何容积）; （3）盛装介质为气体、液化气体以及介质