弧形电触头超声C扫描图像校正问题的研究.pdfVIP

中国机械工程第 17 卷第 1 期 2006 年 1 月上半月 弧形电触头超声 C 扫描图像校正问题的研究 曹宗杰潘希德、薛锦王格文 西安交通大学，710049 ，西安 摘要z 透过分析弧形电触头舒婷界面的超声 C 扫描成像原理，发现由于孤面高度的变化 引起的反射回波在传播时闰上的差异，导致了对缺陷回泼采样过程中叠加了表面回泼分量，从 而形成了在超声 C 扫插图像中不均匀分布的雷像背景，该背景满足二次由面形式。根据最小 二乘法原理，采用二次多项式掠合国像背景，并根据拟合结果校正超声图像。结果表明，理像 背景拟合结果与理论分析一致，通过对弧形触头的超声 C 扫描图像进行校正，消除了不均匀 背景对超声围像的影响，校正后的圈像正确反谈了善于焊界面缺陷信息，有效解决了弧形电触头 善于焊质量超声无损评价问题。 关键词:弧形电触头;超声 C 扫描图像;I!I 缘校正;元摄评赞 中留分类号:τG441. 7 文章编号:1004--132X(2006)01--0036--03 Study on Ultrasonic C-scan Image Correction in Nondestructive Evaluation of Arc Surface Electric Contact Cao Zongjie Pan Xide Xue Jin Wang Yuwen Xian Jíaotong University , Xian ,710049 Abstract: The mechanism of ultrasonic C- scan testíng for brazed interface of arc surface elεctric contact was investigated. It is found that the transmitting time variance of reflected waves , which is caused by altitude variance of arc surface , results in the superposition of surface echo on the defect echo during the sampling process. Thus there is non - uniform background in ultrasonic C - scan im age. The background is satisfied with second surface. The second - order polynomial was used to fit the non-uniform background based on least squares theory. The C-scan image was corrected by rε­ moving the fitted background.τhe experiments show that the fitted results are identical with theoreti cal analysis. The detrimental effect of non - uniform background on the image is eliminated after cor- rection. The corrected imagεre-visualizes the defect in the interface accuratεly. Key words: arc surface electric contact; ultrasonic C-scan image; image correction; nondestruc tive e