超音速冷气体动力喷涂的涂层微结构.docVIP

超音速冷气体动力喷涂的涂层微结构 崔文智1 陈清华1 李隆键1 王锋1 廖全2 1. 重庆大学工程动力工程学院，重庆，400044 2. Department of Mechanical Engineering, University of Wisconsin - Milwaukee, Milwaukee, WI 53211, USA 【摘要】超音速冷气体动力喷涂是近年来兴起的一种表面涂层和粉末固结的新技术。本文在自行建造的冷喷涂实验装置上，实现了以氮气为载气的铜粉向铝板的超音速冷喷涂沉积。采用金相显微镜、表面轮廓仪、扫描电子显微镜和x射线衍射仪等对冷喷涂涂层样件的微结构特性进行了分析。结果表明，金属粒子与基板之间高速撞击过程中发生的塑性变形，使其与基板相结合，实现沉积。x射线衍射仪检测结果表明涂层成份基本与粉末成份相同，喷涂前后金属粉末未被氧化。涂层中存在少量的铜－铝合金，证明冷喷涂形成的涂层具有很高的结合强度，甚至在局部可以形成冶金结合。 关键词：超音速冷喷涂，涂层，微结构，扫描电子显微镜，x射线衍射仪 中图分类号：TG113 文献标识码：A Microstructure Characteristics of Supersonic Cold Gas Spray Coatings Cui Wenzhi1, Chen Qinghua1, 2, Li Longjian1, Wang Feng1, Liao Quan2 1. College of Power Engineering, Chongqing University, Chongqing, China 400044 2. Department of Mechanical Engineering, University of Wisconsin, Milwaukee, Milwaukee, WI 53211, USA Abstract: Supersonic Cold Gas Spray (CGDS) is a promising technology of surface coating and powder consolidation. In this paper, copper coatings are successfully deposited on aluminum substrate by the CGDS equipment developed in the authors’ lab using nitrogen as carrier gas. The deposition characteristics were studied by the examination of the microstructure of the coating using metallographic microscopy, surface profile meter, scanning electron microscopy and x-ray diffracting meter, respectively. It was found that distinctive plastically deformation took place while the copper particles impinging onto the substrate with high velocities. It is such kind of deforming which makes the bonding of particles and substrate and the successive impact of following particles can also lead to combination between particles. The results of x-ray diffracting meter show that the coatings have almost no oxide content and a little of copper-aluminum alloy structure are detected in the deposition, which implies that quite high intensity of adhesion has been obtained by cold spray process. Keywords: Supersonic Cold Gas Spray, Coating, Microstructure, SEM, XRD 冷气体动力喷涂（Cold Gas Dynamic Spray,