气体辅助注射成型模具设计和cae分析本科论文.doc

气体辅助注射成型模具设计和CAE分析 蒋晓锋 （机械与汽车工程学院 指导教师：管爱枝） 塑料产品和塑料模具工业在当前国民经济中占据重要地位，作为比较先进的气辅成型法对塑料产品质量的提升、成本的降低有着更为突出的优越性。本论文提出咖啡壶手柄的基于CAE分析的气体辅助注射成型模具设计，由于存在非常大的壁厚差异，且结构形状相当复杂，采用普通注塑工艺难以成型，所以必须采用气辅注射成型工艺。 本文为咖啡壶手柄设计了一副气体辅助注射塑料模具。设计过程中主要利用Pro/E、Moldflow和AutoCAD工具软件，充分发挥计算机辅助设计的优越性，实现了模具设计设想。作者首先分析塑件的结构工艺性，选择了单分型面模具，采用斜滑装置，并利用Pro/E模块完成了成型零部件的建模。然后，利用Moldflow对零件进行了CAE分析，得到一系列计算结果。并在这些计算结果的指导下，在Pro/E EMX模块中完成了模具的推出机构、导向机构和结构零部件等的建模。最后利用AutoCAD绘制了该副模具的总体装配图。总之，所设计的模具结构简单，机构运行可靠，所绘制的模具图纸对实际生产具有指导意义。 关键词：CAE 咖啡壶手柄 气体辅助成型 模具结构 Abstract Plastic products, and plastic mold industry have occupied an important position in the national economy, as more advanced gas-assisted injection molding of plastic method of upgrading the quality of products, cost reduction is even more pronounced superiority. In this paper, coffee pot handle CAE analysis is based on the gas-assisted injection mold design, and because of the very large differences in thickness, and structure of complex shapes, it’s difficult to use ordinary injection molding process. So we must adopt gas-assisted injection molding process. This paper is about coffee pot handle design of a gas-assisted injection mold plastic. During design process we use mainly Pro / E, AutoCAD and Moldflow software tools, and give full play to the advantages of computer-aided design, to achieve the vision of mold design. The author analyzes the plastic parts of the structure, and then choices of a single-mold surface, using oblique-slip devices, then, use of Pro / E module completes molding parts modeling. Then, using Moldflow does CAE analysis on parts, and we can have a series of calculated results. And under the guidance of the results of these calculations, the Pro / E EMX module completes the introduction of the mold, oriented institutions and structures parts modeling. Finally, draw die deputy general assembly with using the AutoCAD. In short, the mold design is simple, reliable operation of institution, drawing on the mold drawings actual p