调试过程中空预器出现卡涩及处理措施.doc

600MW超临界W型火焰锅炉空气预热器 异常现象分析及对策 The abnormal Current Analysis of Air-Preheater for a W-shaped Flame Anthracite Coal Boiler of 600 MW Supercritical Unit 熊蔚立1，黄伟1，蒋森年2，陈文1，陈跃华3，谢小红3 XIONG Wei-li1, HUANG Wei1, JIANG Sen-ling2，CHEN Wen1, CHEN Yue-hua3, XIE Xiao-hong3, 1湖南省电力公司试验研究院，湖南 长沙市 410007；2湖南省湘电试验研究院有限公司，湖南 长沙市 410007；3大唐华银金竹山火力发电分公司，湖南 冷水江市417505 1 Hunan Electric Power Company Test and Research Institute, Changsha 410007, P.R. China 2 Hunan Province Xiang Electric Power Test and Research Institute Corporation Limited, Changsha 410007, P.R. China 3 Datang Huayin Jinzhushan Thermal Power Generation Branch Company, Lengshuijiang 417505, P.R. China 【摘 要】 大唐华银金竹山火力发电分公司600MW超临界W型火焰锅炉在调试中，出现空气预热器电流大幅度波动的异常现象。需要指出的是调试期间大型锅炉在点火吹管、带负荷试运、及停炉阶段，容易出现空气预热器电流大幅度波动、过流、卡涩、跳闸、卡死、甚至烧毁电机等事故。其主要原因是传热元件与密封板及壳体之间的碰磨，空气预热器（密封片）内有杂物，密封片与转子间隙过小，空气预热器冷端温度偏高，使冷端膨胀量增加。采取的措施是：空气预热器内部清理干净，空气预热器进出口烟风道挡板开关严密，密封片与转子间隙按厂家标准调整，不能过小；在锅炉首次带负荷试运中严格控制空气预热器进口烟气温度升速率不超过1.5℃/min，且初期不超过375℃；停炉后，如电流波动但幅度不大时，可打开送风机和一次风机出口挡板、并开启风机的动叶，控制冷端温度；若电流大幅度波动，应强制启动送风机，控制送风机动叶在20%以下，电流恢复正常后立即停运。按以上措施实施后，金竹山电厂3号锅炉空气预热器再未出现异常，取得明显效果。 【关键词】 600MW超临界机组；W火焰锅炉；空气预热器；异常；调试；金竹山电厂 Keywords: 600MW Supercritical unit；W-flame boiler；the air-preheater；abnormal ； Commissioning； Jinzhushan Power Plant Abstract: Current fluctuations in the air-preheater appeared in 600MW supercritical thermal power W-fired boiler of Jinzhushan power plant when commissioning. Be noted that during commissioning of pipe blowing stage, with load trial operation and shutdown stage, prone to current large fluctuations、over-current、jam、trip、stuck or even burning motor accident in large boilers in air pre-heater。The main reason are the friction between heat transfer components and the seal plate and the shell, sundries in air preheater (seal plate), seal plate and the rotor gap is too small, air preheater cold end temperature high expansion to increase the cold side. We can Take measures to avoid such problem: clean air preheater inside, Ensure strict