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钻扩铰连杆螺栓孔夹具设计说明书汇编
课 程 设 计 说 明 书
机 床 夹 具 设 计 钻、扩、铰连杆大头孔与连杆盖的螺栓孔夹具
指 导 教 师
学 院 名 称 工程学院 专业及班级 机械设计制造及其自动化1班 提 交 日 期 答 辩 日 期 月
【摘要】 连杆是发动机的主要传动件之一,本文主要论述了连杆的加工工艺及其中一个加工环节的夹具设计。通过计算连杆的尺寸精度、形状精度以及位置精度,选择合适的夹具方案,设计出能保证加工精度的专用夹具。
【关键词】 连杆 加工工艺 夹具设计
目 录
1 序言 ····································································1
2 零件设计具体内容·························································1
2.1 零件的作用·····························································1
2.2 零件的工艺性分析 ······················································1
2.2.1 大、小头孔的尺寸精度、形状精度 ······································1
2.2.2 大、小头孔轴心线在两个方向的平行度···································2
2.2.3 大、小头孔中心距·····················································2
2.2.4 大头孔两端面对大头孔中心线的垂直度···································2
2.2.5 大、小头孔两端面的技术要求···········································2
2.2.6 螺栓孔的技术要求·····················································2
2.2.7 有关结合面的技术要求·················································2
2.3 零件工艺路线的制定·····················································3
2.4 确定工序的加工余量、工序尺寸及公差·····································7
2.4.1 大头孔端面加工余量···················································7
2.4.2 大头孔外圆加工余量···················································7
2.4.3 小头孔端面加工余量···················································8
2.4.4 连杆体结合面加工余量·················································8
2.4.5 螺栓座端面加工余量···················································8
2.4.6 小头孔加工余量·······················································9
2.4.7 大头孔加工余量·······················································9
2.4.8 螺栓孔加工余量·······················································9
2.5 确定切削用及基本工时··················································10
2.5.1 粗铣大小头孔两端面··················································10
2.5.2 粗磨大头孔两端面····················································10
2.5.3 精磨大头孔两端面····················································11
2.5.4 粗铣大头孔两侧面····
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