LG-70干式螺杆真空泵设计论文.docxVIP

 PAGE \* MERGEFORMAT 122 目 录 中文摘要1 英文摘要2 1 绪论3 1.1螺杆真空泵介绍3 1.2国内外发展状况3 2 螺杆泵的设计与计算5 2.1转子型线选择5 2.2电机及联轴器的选择10 2.3螺杆几何参数的计算12 2.4传动齿轮设计13 2.5阳转子阶梯轴设计15 2.6轴承选择16 2.7机械密封结构设计19 2.8进气口及排气口设计20 2.9泵腔结构设计20 2.10吸气端盖结构设计21 2.11排气端盖结构设计22 3 Pro/E三维建模及干涉分析23 3.1螺杆转子建模23 3.2螺杆泵三维装配24 3.3螺杆转子运动仿真及干涉分析25 4 ADAMS转子动平衡分析及优化26 结论29 致谢30 参考文献31  LG-70干式螺杆真空泵设计 摘 要：本文设计了一种单头等螺距凹齿面干式螺杆真空泵。根据螺杆啮合原理，采用内凹齿面型线的转子，有效地解决了螺杆泵运行过程中转子之间发生齿面干涉的问题，同时也实现了完全密封，最大限度地降低了吸气腔前后级之间的泄漏。使用弹性套柱销联轴器，在缓冲减震的同时提高电机轴与螺杆的对中性。在排气端盖和泵腔之间采用机械密封，防止了排气端盖中的润滑油进入到泵腔中而污染真空环境。为了降低泵排气口温度，在泵腔上改善冷却水通道的同时也在其临近排气端的一侧开设冷却气体通道，从而达到双重冷却效果。最后利用三维软件对本次设计结构进行整体建模并检查干涉，在分析软件中对单个转子进行动平衡分析，经过反复修改模型，在泵的降噪减震方面取得优化，缩短了实际中产品的生产周期。 关键字：干式螺杆真空泵；凹齿面型线；机械密封；双重冷却；动平衡分析  Abstract: This article designed a kind of single thread and fixed pitch screw vacuum pump. Based on principle of screw meshing, concave tooth surface profile of the rotor is used. It can effectively remove the interference between the tooth surface of the two rotors when they are working. Also it can actualize to airproof completely so that the leakage between two stages of the pump is reduced farthest. Due to pin coupling with elastic sleeves is used, the shock absorption and the centering between the rotor and the motor shaft are both improved. At the same time, mechanical seal is used for preventing the oil which is in the exhaust end cap to enter into the vacuum environment. In order to reduce the temperature of the gas in the exhaust port, cooling gas passage near the discharge end side of the pump chamber is opened while improving cooling water passage on the pump chamber, so as to achieve a double cooling effect. Finally, through using the three-dimensional software, the overall model for this design of the structure is got, and it is checked for the interference. By using the analysis software, the dynamic balance analysis on the single rotor is done，after repeatedly modify the model, the noise damping achieved optimization, and reducin