液体辅助射出成型模内三维温度量测.PDFVIP

液體輔助射出成型模內三維溫度量測 3D Temperature Measurement in Water-Assisted Injection Molded Parts 蘇柏菖 、何嘉偉 、劉士榮* Po-Chang Su, Ho-chia wei, Shih-Jung Liu 長庚大學 機械工程研究所 Institute of Mechanical Engineering,Chang Gung University 中文摘要 針對於 PP 材料生產厚件成品，分別利用架設鋼線法與架設有縫鋼管法深入模穴內隨著不同製程 時間做溫度量測，過去文獻大都針對螺桿部分溫度量測，本研究首度針對射出成型模內溫度厚件量測 並結合與模擬軟體分析比較，加以映證實驗值與模擬值的溫度趨勢符合性，溫度對於製程為主要參數 且影響工件品質很大，針對 PP 材料溫度分析加以了解其實際溫度分布趨勢狀況，整個製程分為全射 及氣、液體輔助射出成型來實作，透過利用熱電偶深入模內固定量測，分別量測工件分為前、中、後 三部分位置上截面溫度，在全射方面結果之實驗與模擬比較情況良好，在氣、液體輔助射出成型量測 結果其前面部份之有縫鋼管會受到水及氣體充填時之阻力而產生偏斜作用，實驗與模擬比較差異性較 大，而其餘部份比較之溫度趨勢良好，實驗中結果發現於射出製程初始階段熔膠打入模穴在於狹窄流 道中會受到剪切熱增加影響而量測到之溫度會高於熔膠設定之初使溫度，另外透過 DSC實驗計算後 獲得 PP 之比熱熔隨著不同時間之分佈值藉以輸入 Ansys軟體做為材料參數設定以模擬出材料於相變 區之溫度趨勢。 英文摘要 Water-assisted injection molding technology has developed rapidly in recent years, due to its some prime advantage improve a lots problem of traditional injection molding technology. The material used was semi-crystalline polypropylene. The objective of this study was to manufacture thermoplastic thick-workpiece by a novel water assisted injection molding method and investigate temperature trend of workpiece inside in different time. In the past, few research of temperature measure was dead against intramural investigation of thick-workpiece injection molding technology. We make use of two metrical methods to acquire different temperature trend of injection molding and chase down optimum temperature curve that it was compared with experimental result. Temperature control of material can insure all operational all right and temperature is parameter of most importance in injection molding process ( pressure is secondary parameter ). Thermocouple strike into melt direct