基于Moldflow的热流道双色注射模具的流动平衡优化.PDFVIP

第 24 卷 第 10 期 中 国 塑 料 V ol. 24, N o. 10 2010 年 10 月 CHINA PLASTICS Oct. , 2010 基于 Moldflow 的热流道双色注射模具的流动平衡优化 徐 岩, 贾建波, 王慎波 ( 北华大学机械工程学院, 吉林 吉林 132021) 摘 要: 利用模流分析软件 M o ldflo w 的充填分析和流 动平衡分 析模块, 分析 了双色 牙刷热 流道注射 模具的 不平衡 流动。通过调整流道的截面尺寸, 得到良好的流动平衡, 一次注射 充填时间的不 平衡率从 38. 2 % 降低为 1. 7 % , 充 填末端压力的不平衡率从 39. 6 % 降低为 4. 1 % ; 二次注射充填时间的不平 衡率为 0. 37 % , 充 填末端压力 的不平衡 率为 4. 5 % 。通过模拟确定了注射时间、注射压力、熔体温度和模具温度等主要工艺参数。 关 键 词: 热流道; 双色注射成型; 模具; 流动平衡; 工艺参数 中图分类号: T Q 320. 66+ 2 文献标 识码: B 文章编号: 10019278( 2010) 10010004 Flowing Balance Optimization of Doublecolor Injection Mould with Hot Runners Based on Moldflow XU Yan, JIA Jianbo, WANG Shenbo ( Schoo l of M echanical Engineering, Beihua U niversity, Jilin 132021, China) Abstract: U sing filling and flow ing balance m odules of Mo ldflow , unbalanced flow ing of double color toothbrushes injection mo ulds w ith hot runner s w as analyzed. By adjusting section sizes of runners, g ood flo w ing balance w as obtained: in first injection m olding, the unbalanced filling ratio w as decreased to 1. 7 % fro m 38. 2 %, and the unbalanced pressure ratio w as decreased to 4. 1 % from 39. 6 %; unbalanced filling ratio and unbalanced pressure ratio w as 0. 37 % and 4. 5 % separately fo r second injection mo lding. Main processing parameters w ere determined, including injection tim e, injection pressure, melt temperature and mo uld temper ature. Key words: hot runner; do ublecolor injection m olding; mo uld; flow balance; process param eter