高炉炉顶齿轮箱间接故障诊断方法研究.pdfVIP

第 4期 2014年 4月 机 械设 计 与 制造 Machinery Design Manufacture 33 高炉炉顶齿轮箱间接故障诊断方法研究 赵向丽 ，一，罗新发 ，一，高立新 ， (1．北京工业大学 北京市先进制造技术重点实验室，北京 100124；2．河北钢铁集团宣钢自动化公司，河北 张家I：1 075100) 摘 要：针对高炉炉顶齿轮箱低速重栽零部件故障难以诊断的问题，提 出一种振动信号的间接诊断方法，有效利用齿轮 箱接近输入端高速旋转零部件振动特征分析判断低速零部件故障；针对现有诊断方法对高炉炉顶齿轮箱故障诊断不能 识别全部故障和达到准确故障定位的问题，提 出一种运用振动信号分析的高炉炉顶齿轮箱故障诊断方法，实现准确判别 和定位故障。发现上部齿轮箱高速零部件特征频率的基频和倍频两侧若有明显的下级传动链低速零部件故障特征频率 的频率间隔，解调后低频段有多个下级传动链低速零部件故障特征频率的频率间隔，则故障发生位置为下级传动链低速 部分。 关键词：高炉炉顶齿轮箱；间接故障诊断方法；振动信号分析；特征频率；解调 中图分类号：TH16；TF549 文献标识码 ：A 文章编号：1001—3997(2014)04—0033—03 Research on Indirect Fault Diagnosis Method of Top Gearbox on Blast Furnace ZHAO Xiang—li 一，LUO Xin—fa 一，GAO Li—xin ， (1．Key Laboratory of Advanced Manufacturing Technology，Beijing University of Technology，Beijing 100124，China； 2．Hebei Iron and Steel Group，Xuanhua Steel Automation，Hebei Zhangjiakou 075100，China) Abstract：A iming the difficulties in diagnosis for low speed and heavy duty components offurnace top gearbox．an indirect diagnosis methodfor vibration signal is proposed，through which the vibrationfeatures of 泐 speed rotatingparts that near input end ofgearbox is efective utilized and analyzedforfaultjudgment oflow speed components．Since the identifcation _厂0r allfaults and accurate fault location cannot be realized by using the existing diagnosis methods，a method ofvibration analysisforfauh diagnosis tofurnace top gearbox is presented to realize accuratejudgment andfault location It Can befound out that if near the basicfrequency and doublefrequency of characteristicfrequency of high speed components of upper gearbox，there were frequency spacing offault characteristic frequency of low speed components of subordinate transmission chain apparently showing up，which also happened in lowfrequency range after demodulation，then the fault location can be determined to the low speed parts ofsubordinate transmission chain． Key W ords：Top Gearbox on Blast Furnace；Indirect Fault Diagnosis M ethod；Vibration Analysis；Characteristic Fr- equency；De