齿轮单频及同步双频感应淬火工艺比较研究.pdfVIP

Jun．2015 Hydromechatronics Engineering Vo1．43 No．12 Hydromechatronics Engineering http：／／jdy．qks-cqut．edu．ca E·mail：jdygcyw@126．corn Comparative study be een the single frequency and synchronous double frequency induction harden ． ing technique for gear Xing—ye JIN ，Guang—hao SONG ，Wei—gang ZHENG ( School ofEnergyandPowerEngineering，Wuhan University ofTechnology，Wuhan 430063，C ) (。E ， Training Center，Wuhan University of Technology，Wuhan 430063， M) Abstract：According to different module and shape of various types of gears，the depth， hardness and microstruc— ture of hardened layer，and the application range required by heat treatment distortion， this paper conducted a comparison study for the application of several gear hardening techniques，i．e．， high frequency，intermediate fre． quency，double frequency and SDF synchronous double frequency induction hardening techniques． Key words：Gear heat treatment distortion，High frequency induction hardening， Interm ediate frequency induc． tion hardening，Synchronous double frequency induction hardening doi：10．3969／j．isn．1001—3881．2015．12．01 1 Document code：A CLC num ber：TG162．73 1 Induction hardening distortion of gear s ，．1 Characteristics In the induction heating process，as a result of the current skin effect，the surface ofthe gear，as the on— ly heated part，has the highest temperature and the core of the gear has the lowest temperature．The tissue distribution on the fracture surface of the hardened gear mainly depends on the temperature distribution． Th e heat on the gear suI~ace enables a great region． al stress to be formed in the workpiece．which will lcad to the non．unifo咖 plastic distortion of the work． piece． This regional residual stress is much greater than the residual stress generated by conventional heat treatm ent． For gears that should be fuly induction hardened， Received 15 July 2014；revised 17 February 2015； accepted 6 March 2015 Corresponding author：Wei—gang ZHENG ． Associate profes— sor．E-mail：zfeidia