单向多道次弯曲工艺对AZ31B镁合金板材冷冲压成形性能的影响讲述.doc

PAGE \* MERGEFORMAT11 ·翻译：Lei Zhang et al. Cold stamping formability of AZ31B magnesium alloy sheet undergoing repeated unidirectional bending process [J]. Journal of Materials Processing Technology，211 (2011) 644–649 单向多道次弯曲工艺对AZ31B镁合金板材冷冲压成形性能的影响 摘要:研究单向多道次弯曲（RUB，repeated unidirectional bending）工艺对AZ31B镁合金的冷冲压成形性能影响。室温下RUB处理的镁合金板材由于基面织构发生了一定的转动，极限拉伸比（LDR，limiting drawing ratio）在轧制方向可以达到1.5。同时实验也证明了使用RUB处理的AZ31B镁合金板材可以在曲柄压力机上成功的冲压出手机外壳。室温冲压成形性能的提高可归因于织构的改善，从而导致屈服强度降低、断裂伸长率提高，塑性应变比（r值）的降低以及应变硬化指数（n值）提高。 关键词： 镁合金板材 单向多道次弯曲工艺 织构 冲压成形性 手机外壳 Cold stamping formability of AZ31B magnesium alloy sheet undergoing repeated unidirectional bending process Abstract：The repeated unidirectional bending (RUB) process was carried out on an AZ31B magnesium alloy in order to investigate its effects on the cold stamping formability. The limiting drawing ratio (LDR) of the RUB processed magnesium alloy sheet with an inclination of basal pole in the rolling direction can reach 1.5 at room temperature. It was also con?rmed that cell phone housings can be stamped successfully in crank press using the RUB processed AZ31B magnesium alloy sheet. The improvement of the stamping formability at room temperature can be attributed to the texture modi?cations, which led to a lower yield strength, a larger fracture elongation, and a smaller Lankford value (r-value) and a larger strain hardening exponent (n-value). Keywords: Magnesium alloy sheet RUB Texture Stamping formability Cell phone housing 1、引言 目前为止镁合金产品主要是由铸造或压铸生产，在航空航天、汽车、民用家电等产品中均有广泛应用。与铸造相比，塑料成型技术更具吸引力，因为它有优越的生产力和性能。在镁合金塑性成形过程中，镁合金板材冲压成形对薄壁结构件的生产尤其重要（Chen and Huang,2003）。然而，由于存在强的（0002）基面织构，镁合金板在室温下塑韧性很低（(Doege and Droder,2001）。Mori和Tsuji (2007)研究了商用镁合金板材冷拉伸性能，证明了在773K退火的AZ31镁合金轧制板材极限拉伸比可以达到1.7。Mori(2009)等证明，一个两阶段的冷冲压工艺，有助于冲出镁合金杯。Watanabe（2004）等提出可以通过减少（0002）基面织构来改善镁合金板材在室温下的塑性。通过减少（0002）基面织构，商用镁合金板材冷拉深成形时的极限拉深比由1.2提高到了1.4(Iwanaga等,2004）。众所周知，等通道转角挤压（ECAP，equal channel angular pressing）是获得一个倾斜的基面织构的有效方法，它能明显地改善拉伸伸长率（(Kim等,2003），但很难